China Bakelite Formula Structure Injection Molded Plastic Parts an injection molded parts

Product Description

HAIJIANG CZPT injection machine attributes:
→ even bigger space in between tie-bars
→ central-clamping structure 
→ famous components 
→ power conserving with servo motor 
→ lower sounds, quick respons 
→ substantial precision, Steady and tremendous extended existence
→ T-Slot Platen 
→ plentiful Spare Parts
→ much better price 
 
Clamping Unit:
1. Optimized Platen Design with substantial rigidity and enlarged area between tie bars 
two. Euromap-primarily based Platen Structure with equally T-slot & tap holes, locating design and style in relocating platen to far better suit different molds 
three. New ejection program design with for a longer time ejection stroke, bigger place and much better rigidity 
4. Hydraulic drivien gear-kind mildew peak adjustion mechanism 
5. Relocation of mechanical basic safety interlock for easier operation 
six. linkage framework for entrance connecting rod raises connectingrod’s power greatly, as well as the entire clamping unit’s rigidity & accuracy.

 
Injection Unit:
one. Higher Good quality Linear Motion Xihu (West Lake) Dis. make sure the easy & accuracy of injection process 
2. Large Pace & Pressure injection framework can enhance the injection speed 
three. Twin nozzle cylinder makes certain more even & stable structure 
4. Specilized screw barrel style for different equipment
 

Hydraulic Program:
1. The double proportional compound valve management method stress & flow, extremely delicate & stable 
2. Imported higher top quality Pump, minimal in sounds, long in lifespan & stable in performance 
3. Globe-well-known servo hydraulic technique optional, far better efficiency in decrease sound & energy saving 
four. The exact comments manage of servo technique to the strain & flow, with larger sensitivity & more accurate repeatability precision 
five. Substantial efficiency hydraulic valve, much less failure, quickly switch, handy maintenance 
6. Minimal pressure mildew protect method, which is much more suited for the exact mould 
seven. Greese & lubrication oil in dependent lubrication system can lubricate everywhere in the greatest predicament

 
Electrical Method:
one. Management by double CPU, the method HMI use X86 300MHz complex grade show. The technique staff a RISC 140MHz microprofessor, with large velocity, sounds-immunity, fan-less and reduce electricity use, impartial manage construction increase the stablity of control 
2. 8.4″ screen screen with resolution 800*600, person friendly display & optional decide on of language 
three. Equiped with USB(2.) port & ethernet(one hundred-base T) ports 
four. 32 Points input & output, entendable and trouble spot can be changed easily 
5. Linder transducer’s resolution is 1/65535, more precise in control 
6. a hundred and twenty technological parameters obtain can be stored & uploaded with an normal USB drives 
seven. Injection Stop and temperature monitoring is curve screen, dynamic recorder parameter is modified, dynamic warningis exhibited, all these make the operation a lot more practical.

 
Servo Controller Part:
one. High Precise Handle The servo technique can manage the machine’s strain, speed & location exactly, make certain that the mistake of  accurate repeatability precision for the shot measurement is <0.3% 
two. Higher sensitive reaction Because the motor vector is matched with the controller properly, it only normally takes .5sec. inputing the variety from 0 to max. Compared with other conventional hydraulic injection molding machine, HJ collection is more quicker in velocity with shorter cycle time and high efficient in production 
three. Minimal noise In contrast with conventional set pump & variable pump method, the noise is 1/10 reduce underneath typical circumstance, far more suited for sealed dustless workshop 
four. Vitality Saving All round effectiveness is 10% more & driving ability is 18% much more than common device. This series can save forty-80% vitality, and obtain very first-course strength efficency 
five. Drinking water cooling preserving The technique situation prevent higher force uploading without having any energy output, leads to the h2o cooling conserving
 

Parameter Device HJF118-F5
Screw diameter mm A B C
35 38 forty
Screw I/D ratio L/D 23.9 22 20.9
shot volumn (theoretical) Cm3 154 181 201
injection bodyweight(PS) g 141 one hundred sixty five 183
injection fee g/s eighty ninety five one zero five
injection force Mpa 219 186 167
screw speed r/min 0~220
clamp drive KN 1180
opening stroke mm 340
place in between tie bars (W*H) mm 370*370
max mould peak mm 400
min mould height mm 150
ejector stroke mm 100
ejector pressure KN 33
ejector amount Computer 5
max pump force Mpa 16
pump motor power KW 11
heating power KW 6.5
device dimension M 4.2*1.twenty five*1.8
equipment weight T 3.five
oil tank capability L 210

 
 

FAQ
Q1. What is the guarantee for the injection molding machine
A1:Complete 18 thirty day period,Included equipment platen,base,injection device,clamping unit.

Q2:Can you sending engineer to oversea install equipment and trainning customer’s personnel.
A1: Yes,We will ship engineer to consumer manufacturing unit set up the machine or trainning customer’s employees. in 1 7 days,overall free.
        After 1 week, 50$ per day

Q3:How Several spare parts you will put together for consumer?
A3: Spare areas provided: mould clamp, long and quick nozzle,heating band,Wrench,Swap,Thermocouple,Procedure manual
      Tool box,Lubricate Oil,Sealing,Filter and many others.

This fall:Laptop sytem,Except English, can you change other language,say: French,Spanish,Arabic,Russian.
A1:Yes,when you spot get,remember to inform us the language which you needed. Common 1 with English,Japanese,Chinese,Korea.

Q5:Can you alter the electricity resource for us? Say:we want 3 Phase 220V 60HZ
A5: When you place get,please compose clearly.Then we will alter the electric technique for you.

Q6:If i Need Green Coloration device,can you do it for us?
Q7: Yes,you should give us the shade sample.So we can do it for you.
 

  
Http://cnhaijiang
HangZhou CZPT Equipment Producing Co.,Ltd.
Deal with:Following to the treasure Bringing the highway, Xihu (West Lake) Dis. District, HangZhou (Tong Industrial Zone)
 
 

US $1-500,000
/ Piece
|
1 Piece

(Min. Order)

###

Type: Injection Blow Molding
Structure: Horizontal
Plastic Type: Thermoplastic
Plasticizing Way: Plunger Type
Clamping Way: Mechanical
Automation: Automatic

###

Customization:

###

Parameter Unit HJF118-F5
Screw diameter mm A B C
35 38 40
Screw I/D ratio L/D 23.9 22 20.9
shot volumn (theoretical) Cm3 154 181 201
injection weight(PS) g 141 165 183
injection rate g/s 80 95 105
injection pressure Mpa 219 186 167
screw speed r/min 0~220
clamp force KN 1180
opening stroke mm 340
space between tie bars (W*H) mm 370*370
max mould height mm 400
min mould height mm 150
ejector stroke mm 100
ejector force KN 33
ejector number PC 5
max pump pressure Mpa 16
pump motor power KW 11
heating power KW 6.5
machine dimension M 4.2*1.25*1.8
machine weight T 3.5
oil tank capacity L 210
US $1-500,000
/ Piece
|
1 Piece

(Min. Order)

###

Type: Injection Blow Molding
Structure: Horizontal
Plastic Type: Thermoplastic
Plasticizing Way: Plunger Type
Clamping Way: Mechanical
Automation: Automatic

###

Customization:

###

Parameter Unit HJF118-F5
Screw diameter mm A B C
35 38 40
Screw I/D ratio L/D 23.9 22 20.9
shot volumn (theoretical) Cm3 154 181 201
injection weight(PS) g 141 165 183
injection rate g/s 80 95 105
injection pressure Mpa 219 186 167
screw speed r/min 0~220
clamp force KN 1180
opening stroke mm 340
space between tie bars (W*H) mm 370*370
max mould height mm 400
min mould height mm 150
ejector stroke mm 100
ejector force KN 33
ejector number PC 5
max pump pressure Mpa 16
pump motor power KW 11
heating power KW 6.5
machine dimension M 4.2*1.25*1.8
machine weight T 3.5
oil tank capacity L 210

Factors to Consider When Converting a Design to Injection Molding

When considering injection molding for your design, there are several things you should consider. These factors include design, material selection, process, and reliability. In addition, you should consider the price of each part. The average cost per injection molded part is between $1 and $5. If you want to reduce your costs and improve your production cycle, look into converting your design to injection molding.

Design considerations for injection molded parts

Injection molded parttInjection molded parts must meet certain design considerations to ensure quality and precision. Design considerations include proper material choice, process control, and tool design. In addition, designers must consider the tolerance ranges for the parts to be produced. These tolerances will differ from molder to molder, and designers should discuss their specific needs with their molders before they begin production. Designers must also consider possible revisions to the mold, such as making the part more or less tighter.
When designing injection molded parts, the designer should consider the thickness of each wall. This will minimize stresses that may arise due to uneven wall thickness. Parts with uneven wall thickness can develop sink marks, voids, and molded-in stresses. This can result in longer production time and increased cost. Moreover, irregular wall thickness can restrict material flow. To minimize these problems, designers should make the transitions between the different thicknesses smooth.
Another important design consideration is the use of bosses in injection molded parts. Bosses are typically used as points of assembly and attachment in injection molded parts. Bosses are cylindrical projections with holes for threaded inserts and other fastening hardware. Injection molded parts with bosses are generally able to accommodate multiple threaded inserts without stripping. These inserts are also durable and enable several cycles of assembly.
The thickness of the walls is another important consideration when designing injection molded parts. The thickness of walls will determine many key characteristics of the part. Careful consideration of this feature will prevent expensive mold modifications and delays. The nominal wall thickness should be determined based on the functional requirements of the part. Likewise, the minimum wall thickness should be set based on acceptable stress. If the walls are too thin, air will collect between them and compromise the functional performance of the part.

Material selection

Selecting the right material for your injection molded parts is an important part of the process. While there are many options, there are also many factors to consider. For instance, what kind of end product are you producing? Whether it’s a consumer part for your home or a complex part for the aerospace industry, you’ll need the right material for the job.
There are literally hundreds or thousands of types of plastic materials available for injection molding. One of the most common types is ABS, a polymer that has a high degree of structural strength and low cost. Another popular choice is polycarbonate, which offers excellent heat resistance and transparency. Alternatively, you can opt for Ultem, a high performance plastic that’s commonly used in medical and aerospace applications.
The process of designing plastic products involves a combination of art and science. The goal of this process is to create a high-quality product that meets the expectations of consumers. By doing this, you’ll reduce production costs and increase profits. It’s not an easy process, but it’s well worth the effort.
Injection molding is an efficient and versatile method of manufacturing medical devices. It can be done in high volumes and with high flexibility. In addition to this, it also offers a broad range of materials. This is important when your parts need to be made of different materials with unique physical properties. For example, if you’re producing toys, you’ll want to use Acrylonitrile Butadiene Styrene (ABS). ABS is also a great option for medical applications because it can withstand the high temperatures and pressures of medical environments.
When choosing plastic injection molding materials, keep in mind the weight and stiffness of the material. Some applications require hard plastics, while others require softer materials. In addition, the material’s flexibility will determine how much you can bend it.

Process

Injection molded parttInjection molding is a process in which plastic parts are formed by pressing melt into a mold. The process takes place in two stages. During the first step, the material is injected and heated, while the second stage is when the mold is opened and the part ejected. The part is then finished and ready for use.
The material used in injection molding is made from a variety of polymers. Common polymers include nylon, elastomers, and thermoplastics. Since 1995, the number of materials used in injection molding has increased by 750 percent. Some materials are newly developed while others are alloys of previously-developed materials. The selection of material primarily depends on the strength and function required by the final part. Also, the cost of the material is a critical factor.
The design of custom components for the molding process should be carried out by a skilled industrial designer. There are a number of design guidelines for plastic parts, which should be followed carefully to achieve high quality and dimensional accuracy. Failure to follow these guidelines can lead to undesirable results. Therefore, it is crucial to specify specific requirements for the parts before the process begins.
The process is reliable and highly repeatable, making it ideal for large-scale production. Injection molding also allows for the creation of multi-cavity injection mold parts, which can create several parts in one cycle. Other advantages of the injection molding process include low labor costs, minimal scrap losses, and low post-mold finishing costs.
Before beginning the full production run, technicians perform a trial run. In this test, they insert a small shot weight in the mould. Then, they apply a small holding pressure and increase the holding time until the gate freezes. Then, they weigh the part to check if it is right.

Reliability

Injection-molded parts are subject to a variety of defects. One of the most common is unwanted deformation. This may happen when the temperature of the mold is too high or there is not enough plastic injected into the mold. Another problem is millidiopter range distortion. This distortion is invisible to the naked eye, and cannot be detected by manual inspection. Regardless of the cause, preventing unwanted deformations is critical for the long-term performance of the part.
The process of creating a custom mould for a plastic component requires great skill. Creating a mould that is perfectly suited to the product is important, because a good mould is crucial in avoiding potential defects. Traditionally, this process relied on the skill of a toolmaker and trial-and-error methods. This slows down the process and increases the cost of production.
Another factor contributing to injection molded parts’ reliability is the high level of repeatability. Injection molding is ideal for high volume production, because parts are easily re-molded. However, the process can be prone to failure if there is no quality control. While most injection-molded parts will last for a long time, parts that are prone to wear will eventually fail.
Besides high level of consistency and reliability, injection-molded parts are also eco-friendly. Unlike other manufacturing methods, the injection molding process produces little to no waste. Much of the plastic left behind in the process can be recycled, making it a green alternative. Another benefit of this manufacturing method is automation, which helps reduce production costs. Overall, injection molding is a highly reliable and consistent product.
Injection molding requires precise measurements and a 3-D model. It is also important to check for wall uniformity and draft angles. Properly-designed parts can avoid deformations. If the wall thickness is too low, support ribs can be used. Proper draft angles are important to ensure that the part can be removed easily from the mold.

Cost

Injection molded parttThe cost of injection molded parts depends on many factors, including the complexity of the part and the mold design. Simpler designs, fewer CAD steps and simpler processes can help companies minimize costs. Another factor that affects the cost of injection molded parts is the geometry of the part. In general, complex geometries require more design work and tooling time. Additionally, thicker walls require more material than thin ones, which raises the cost of the part.
The amount of plastic used in the mold is also a key factor. Injection molding requires large quantities of material, so parts that are larger will require a larger mold. Larger parts are also more complex, so these require more detailed molds. A mold maker will be able to advise you on how to design your part to cut down on costs.
The next major factor affecting the cost of injection molded parts is the material of the mold. Most injection molds are made of steel, but the type and grade of steel used is important. Additionally, tight tolerances require molds with virtually wear-free interior cavities. Hence, higher-grade steel is required.
Another factor affecting the cost of injection molded parts is the price of mold tools. Depending on the size and complexity of the part, the cost of molding tools can vary from $10,000 to several hundred thousand dollars. Injection molding tooling is an integral part of the entire process and can add up to a significant portion of the overall cost of the part.
Draft angles are another factor that affects the cost of injection molded parts. A draft is an important design element as it allows for easy part separation and removal from the mold. Without a draft, it would be very difficult to remove a part after injection.
China Bakelite Formula Structure Injection Molded Plastic Parts     an injection molded partsChina Bakelite Formula Structure Injection Molded Plastic Parts     an injection molded parts
editor by czh 2023-03-27