China Custom Molded Plastic Parts Injection Plastic Products automotive injection molded parts

Solution Description

Customized Molded Plastic Elements injection plastic goods

Our greatest gain is customization.
Welcome to ship 3D structure to me, we can make any shape any colour rubber or silicone or plastic merchandise for you. 

Technical specs:

 

Size

as for every client requirement, we have a lot of various dimensions, please ask us freely.

 Material

 Rubber/silicone/PU/PVC/ EPDM,NBR, NR,SBR, SIR, FLK

 Product Shade

distinct, white,black, any other colours

 Packing

 Inner is Plastic bag, outer is carton

Condition

 as for each customers’ drawing

 Hardness

10-ninety diploma

 Measurement of Outer Carton

 55*38*30cm

 Weight of Outer Carton:

 10kg

 MOQ

 Very little quantities are Okay

 Samples Direct time

 About 3-5 days

 Samples cost

 Free

 Payment Conditions

 T/T or PAYPAL, other payment can be talked about

 Port

ShenZhen, China

 Delivery Time

 5-10days for production, 3-8days for delivery

 

Programs: Electronic discipline, industrial machine & gear,home-hold equipment,tele-conversation, vehicle,health-related gear industry and so forth.

 

Attributes:

 

Merchandise title and photographs:

Customized Plastic Component, customized Plastic Injection Part

QIGUANG TECH  is a major Chinese maker in the discipline of silicone and rubber items more than 15 years in ZheJiang China. We have personal mould residence which can make the mold by ourself, we can supply the mold with competitive value even totally free with quick supply day. Our molded rubber silicone merchandise target on good good quality and aggressive prices have made us 1 of the speediest increasing firms in China. Our silicone rubber products comply with ISO, ROHS,SGS Fda standard and a lot of of our items have been exported globally, this kind of as United states of america. Canada, European,Japanese Korean and so on. The ideal cost, excellent quality and careful support are our aim for all consumers.
 

Our principal items are as follows  
(1)Silicone rubber goods:
 gasket,washer,shock damper,shock absorber,vibration damper,rubber bumper,rubber damper,silicone rubber bushing,silicone rubber stopper,silicone rubber plug,silicone rubber feet,silicone rubber base,silicone  rubber keypad,silicone rubber wristband,silicone rubber bush ,O ring ,Hand grip or take care of ,vibration damper,Anti -slip pad,rubber sleeve,rubber bellows,rubber grommet,rubber bushing,rubber tube,waterproof gasket,rubber bunge,rubber bowl,rubber protect and so forth Vulcanized silicone rubber items

(2)Adhesive bumpers,these kinds of as bumpons,anti-slip pad,rubber foot with adhesive tape,rubber toes, bumpers, self adhesive rubber ft, vinyl bumpers and silicone toes etc 

(3)Custom rubber item
Rubber ft,Rubber include & Rubber bellow
Rubber buffer & Rubber damper & Rubber shock absorber
Rubber cap,Rubber bushing,Rubber tube,Rubber grommet
Rubber stopper & Rubber plug

Customized silicone product
Silicone toes,Silicone stopper,Silicone hose,Silicone keypad,Healthcare silicone products,
Silicone damper,Silicone cap,Silicone grommet,Silicone base,Silicone go over

Waterproof gasket
O ring,Seals,Gasket

Adhesive bumpon

Take care of grip

Other custom-made silicone rubber components

Other customized plastic parts

All of our products are created with full new silicone and rubber and plastic materials,so remember to never nervous about the quality Welcome to negotiate and CZPT with us,so as to mutual reward and make development collectively in foreseeable future.If you need,Make sure you do not wait to speak to us anytime!
 

 
Manufacturing Products:we have 15 sets of Vulcanizing equipment,2 sets of cut machines and 2 sets of mixing devices,Meanwhile,the operate-time of equipment is 24 hours to operate in two shifts, so please never worry about the guide time.
 

 
Mould Residence:we have personal mildew division,the mold supply time is limited and mould expense is quite aggressive,if the merchandise portions are huge, we can even provide the mildew for free of charge. We have far more than 10 expert designers with 5 several years expertise in the area, if you have drawing or draft or thought, we can make the 3D drawing for your confirmation before produce the mould. so we can make certain almost everything is prefect when the mildew is prepared.Meanwhile,the mildew will be cost-free to keep in excess of for at any time, and the mould can be utilised far more than 100 0000 moments.
 
 

Inspection :The silicone rubber goods high quality is been controled by our QC division,Our QC section have twenty employee, from the content to the finished silicone rubber merchandise, they will verify each process. When the finished silicone rubber item are been made, our QC staff will do 2 exams, and then our business personnel will do a depth check to make certain that each merchandise is as best as attainable. 
 

FAQ: 

Q 1. What is your MOQ ?
A: If we have stock, we can accept a number of items MOQ.

Q two. What is actually the payment terms?
A: For massive sum we take T/T thirty% deposit and 70% balance from copy of B/L.
For small volume we settle for West Union,VISA,Paypal is also acknowledged.

Q three. What is the lead time for merchandise orders?
A: If have stock, we can ship them out inside 1-2days.
If need to have create the mold, we need to have 7 days to generate the mildew, 2 far more times to end the samples, 5 a lot more days to complete the mass production.

Q 4. Are the samples free ?
A: Indeed, all the samples are free of charge. Even the new samples, as soon as you fix the mould with our manufacturing facility, we can provide the samples for cost-free with freight gathered. If you transfer USD30-USD40 freight price to us by Paypal, we can send the samples to you with freight prepa

Qfive: How to check the top quality of the order?
A1: We provide preproduction samples just before mass production for all clients if needed.
We have 2 instances take a look at for all merchandise, 1 is the workshop workers to check the goods, the other is organization personnel to recheck the goods.
A2: We provide good quality certs these kinds of as measurement report, material info sheet, COO, COA, etc. to all customers before delivery.
A3: We acknowledge third social gathering inspection these kinds of as SGS, TUV, INTERTEK, BV, and so forth.

Our Edge

  1. Focus on the growth and manufacture of rubber silicone plastic merchandise a lot more than 10 several years.
    2,   A excellent amount common areas in stock 
    3,   Customized items service 
    four,     We have our very own mildew section, we have excellent value, rapid quotation and direct time on the mildew.

5,     We have Fda, SGS, ISO9001,RoHs certification.
six,    24 hrs on the internet provider, Fluent English for conversation.

Inspection and good quality gurantee : 

QIGUANG TECH is certified with ISO-9001:2000 to overall controlover the quality of products and service.
All our rubber silicone products are certified through SGS environmental protection.

Therubberpartspossess fair surface polish and transparency, have SGScertificate for environment protection and pass the SGS test.
Apart from, our quality management system was certified in conformity with ISO9001: 2000.All of our products reach ROHSstandard, certified by SGS corporation.

When the concluded merchandise is created, our workshop staff will do 2 assessments, and then the company employees will do a depth test to make certain that every solution is as excellent as achievable.

Following all our products are routinely tested in the workshop, our company personnel will go to the workshop to verify at random, and get the business office to do the second examination. For the samples we also operate like this, the workshop personnel 1 inspection, organization employees next wonderful inspection to guarantee that the merchandise and samples achieved the buyer is the ideal.

Our product can meet up with Fda Standard:

1, Greens environmental security
2, Anti-corrosion
3, Inflaming retarding
4, Insulativity
five,Resistance to higher and lower temperature
six,Anti-friction
7,Environmental defense of components
8,Robust and durable
9,Very good elasticity.

Contact person :

Consumer Opinions:

We preserve a excellent relationship with clients, numerous of us have grow to be buddies following several cooperation. Remember to see the pursuing client testimonials of our merchandise and providers.

Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Multi Cavity
Plastic Material: PVC
Process Combination Type: Single-Process Mode
Application: Car, Household Appliances, Furniture, Commodity, Electronic, Home Use, Hardware

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Size

as per customer requirement, we have many different sizes, please ask us freely.

 Material

 Rubber/silicone/PU/PVC/ EPDM,NBR, NR,SBR, SIR, FLK

 Product Color

clear, white,black, any other colors

 Packing

 Inner is Plastic bag, outer is carton

Shape

 as per customers’ drawing

 Hardness

10-90 degree

 Measurement of Outer Carton

 55*38*30cm

 Weight of Outer Carton:

 10kg

 MOQ

 Very small quantities are OK

 Samples Lead time

 About 3-5 days

 Samples charge

 Free

 Payment Terms

 T/T or PAYPAL, other payment can be discussed

 Port

ShenZhen, China

 Delivery Time

 5-10days for production, 3-8days for shipping

Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Multi Cavity
Plastic Material: PVC
Process Combination Type: Single-Process Mode
Application: Car, Household Appliances, Furniture, Commodity, Electronic, Home Use, Hardware

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Size

as per customer requirement, we have many different sizes, please ask us freely.

 Material

 Rubber/silicone/PU/PVC/ EPDM,NBR, NR,SBR, SIR, FLK

 Product Color

clear, white,black, any other colors

 Packing

 Inner is Plastic bag, outer is carton

Shape

 as per customers’ drawing

 Hardness

10-90 degree

 Measurement of Outer Carton

 55*38*30cm

 Weight of Outer Carton:

 10kg

 MOQ

 Very small quantities are OK

 Samples Lead time

 About 3-5 days

 Samples charge

 Free

 Payment Terms

 T/T or PAYPAL, other payment can be discussed

 Port

ShenZhen, China

 Delivery Time

 5-10days for production, 3-8days for shipping

Factors to Consider When Converting a Design to Injection Molding

When considering injection molding for your design, there are several things you should consider. These factors include design, material selection, process, and reliability. In addition, you should consider the price of each part. The average cost per injection molded part is between $1 and $5. If you want to reduce your costs and improve your production cycle, look into converting your design to injection molding.

Design considerations for injection molded parts

Injection molded parttInjection molded parts must meet certain design considerations to ensure quality and precision. Design considerations include proper material choice, process control, and tool design. In addition, designers must consider the tolerance ranges for the parts to be produced. These tolerances will differ from molder to molder, and designers should discuss their specific needs with their molders before they begin production. Designers must also consider possible revisions to the mold, such as making the part more or less tighter.
When designing injection molded parts, the designer should consider the thickness of each wall. This will minimize stresses that may arise due to uneven wall thickness. Parts with uneven wall thickness can develop sink marks, voids, and molded-in stresses. This can result in longer production time and increased cost. Moreover, irregular wall thickness can restrict material flow. To minimize these problems, designers should make the transitions between the different thicknesses smooth.
Another important design consideration is the use of bosses in injection molded parts. Bosses are typically used as points of assembly and attachment in injection molded parts. Bosses are cylindrical projections with holes for threaded inserts and other fastening hardware. Injection molded parts with bosses are generally able to accommodate multiple threaded inserts without stripping. These inserts are also durable and enable several cycles of assembly.
The thickness of the walls is another important consideration when designing injection molded parts. The thickness of walls will determine many key characteristics of the part. Careful consideration of this feature will prevent expensive mold modifications and delays. The nominal wall thickness should be determined based on the functional requirements of the part. Likewise, the minimum wall thickness should be set based on acceptable stress. If the walls are too thin, air will collect between them and compromise the functional performance of the part.

Material selection

Selecting the right material for your injection molded parts is an important part of the process. While there are many options, there are also many factors to consider. For instance, what kind of end product are you producing? Whether it’s a consumer part for your home or a complex part for the aerospace industry, you’ll need the right material for the job.
There are literally hundreds or thousands of types of plastic materials available for injection molding. One of the most common types is ABS, a polymer that has a high degree of structural strength and low cost. Another popular choice is polycarbonate, which offers excellent heat resistance and transparency. Alternatively, you can opt for Ultem, a high performance plastic that’s commonly used in medical and aerospace applications.
The process of designing plastic products involves a combination of art and science. The goal of this process is to create a high-quality product that meets the expectations of consumers. By doing this, you’ll reduce production costs and increase profits. It’s not an easy process, but it’s well worth the effort.
Injection molding is an efficient and versatile method of manufacturing medical devices. It can be done in high volumes and with high flexibility. In addition to this, it also offers a broad range of materials. This is important when your parts need to be made of different materials with unique physical properties. For example, if you’re producing toys, you’ll want to use Acrylonitrile Butadiene Styrene (ABS). ABS is also a great option for medical applications because it can withstand the high temperatures and pressures of medical environments.
When choosing plastic injection molding materials, keep in mind the weight and stiffness of the material. Some applications require hard plastics, while others require softer materials. In addition, the material’s flexibility will determine how much you can bend it.

Process

Injection molded parttInjection molding is a process in which plastic parts are formed by pressing melt into a mold. The process takes place in two stages. During the first step, the material is injected and heated, while the second stage is when the mold is opened and the part ejected. The part is then finished and ready for use.
The material used in injection molding is made from a variety of polymers. Common polymers include nylon, elastomers, and thermoplastics. Since 1995, the number of materials used in injection molding has increased by 750 percent. Some materials are newly developed while others are alloys of previously-developed materials. The selection of material primarily depends on the strength and function required by the final part. Also, the cost of the material is a critical factor.
The design of custom components for the molding process should be carried out by a skilled industrial designer. There are a number of design guidelines for plastic parts, which should be followed carefully to achieve high quality and dimensional accuracy. Failure to follow these guidelines can lead to undesirable results. Therefore, it is crucial to specify specific requirements for the parts before the process begins.
The process is reliable and highly repeatable, making it ideal for large-scale production. Injection molding also allows for the creation of multi-cavity injection mold parts, which can create several parts in one cycle. Other advantages of the injection molding process include low labor costs, minimal scrap losses, and low post-mold finishing costs.
Before beginning the full production run, technicians perform a trial run. In this test, they insert a small shot weight in the mould. Then, they apply a small holding pressure and increase the holding time until the gate freezes. Then, they weigh the part to check if it is right.

Reliability

Injection-molded parts are subject to a variety of defects. One of the most common is unwanted deformation. This may happen when the temperature of the mold is too high or there is not enough plastic injected into the mold. Another problem is millidiopter range distortion. This distortion is invisible to the naked eye, and cannot be detected by manual inspection. Regardless of the cause, preventing unwanted deformations is critical for the long-term performance of the part.
The process of creating a custom mould for a plastic component requires great skill. Creating a mould that is perfectly suited to the product is important, because a good mould is crucial in avoiding potential defects. Traditionally, this process relied on the skill of a toolmaker and trial-and-error methods. This slows down the process and increases the cost of production.
Another factor contributing to injection molded parts’ reliability is the high level of repeatability. Injection molding is ideal for high volume production, because parts are easily re-molded. However, the process can be prone to failure if there is no quality control. While most injection-molded parts will last for a long time, parts that are prone to wear will eventually fail.
Besides high level of consistency and reliability, injection-molded parts are also eco-friendly. Unlike other manufacturing methods, the injection molding process produces little to no waste. Much of the plastic left behind in the process can be recycled, making it a green alternative. Another benefit of this manufacturing method is automation, which helps reduce production costs. Overall, injection molding is a highly reliable and consistent product.
Injection molding requires precise measurements and a 3-D model. It is also important to check for wall uniformity and draft angles. Properly-designed parts can avoid deformations. If the wall thickness is too low, support ribs can be used. Proper draft angles are important to ensure that the part can be removed easily from the mold.

Cost

Injection molded parttThe cost of injection molded parts depends on many factors, including the complexity of the part and the mold design. Simpler designs, fewer CAD steps and simpler processes can help companies minimize costs. Another factor that affects the cost of injection molded parts is the geometry of the part. In general, complex geometries require more design work and tooling time. Additionally, thicker walls require more material than thin ones, which raises the cost of the part.
The amount of plastic used in the mold is also a key factor. Injection molding requires large quantities of material, so parts that are larger will require a larger mold. Larger parts are also more complex, so these require more detailed molds. A mold maker will be able to advise you on how to design your part to cut down on costs.
The next major factor affecting the cost of injection molded parts is the material of the mold. Most injection molds are made of steel, but the type and grade of steel used is important. Additionally, tight tolerances require molds with virtually wear-free interior cavities. Hence, higher-grade steel is required.
Another factor affecting the cost of injection molded parts is the price of mold tools. Depending on the size and complexity of the part, the cost of molding tools can vary from $10,000 to several hundred thousand dollars. Injection molding tooling is an integral part of the entire process and can add up to a significant portion of the overall cost of the part.
Draft angles are another factor that affects the cost of injection molded parts. A draft is an important design element as it allows for easy part separation and removal from the mold. Without a draft, it would be very difficult to remove a part after injection.
China Custom Molded Plastic Parts Injection Plastic Products     automotive injection molded partsChina Custom Molded Plastic Parts Injection Plastic Products     automotive injection molded parts
editor by czh 2022-12-19