China Hot selling Injection Molding Plastic Wheel for Machinery Parts

Product Description


Product Name :Injection Molding Plastic Wheel for Machinery Parts — Plastic Injection Parts

HangZhou Stick Industry is a company has 14 years’ experience on plastic injection and has a professional engineer team helping customers with any problem. We are 1 of leading ISO 9 shots Brand STK or Customized  Delivery Time  In about 30 days for new production  Packing  Standard export packing or customized  MOQ 1000 pcs FOB port HangZhou, China Shipment Air or Sea

Plastic Materials Applies

Material Name Features Applications
PP Lightweight, Heat Resistance, High Chemical Resistance, Scratch Resistance, Natural Waxy Appearance, Tough and Stiff, Low Cost Automobile (Bumpers, Covers, Trim), Bottles, Caps, Crates, Handles, Housings.
POM Strong, Rigid, Excellent Fatigue Resistance, Excellent Creep Resistance, Chemical Resistance, Moisture Resistance, Naturally Opaque White, Low/Medium Cost Bearings, Cams, Gears, Handles, Plumbing Components, Rollers, Rotors, Slide Xihu (West Lake) Dis.s, Valves
PC Very Tough, Temperature Resistance, Dimensional Stability, Transparent, High Cost Automobile (Panels, Lenses, Consoles), Bottles, Containers, Housings, Light Covers, Reflectors, Safety Helmets and Shields
PS Tough, Very High Chemical Resistance, Clear, Very High Cost Valves
ABS Strong, Flexible, Low Mold Shrinkage (Tight Tolerance), Chemical Resistance, Applicable for Electroplating, Naturally Opaque, Low/Medium Cost Automobile (Consoles, Panels, Trim, Vents), Boxes, Gauges, Housings, Inhalers, Toys
PA6 High Strength, Fatigue Resistance, Chemical Resistance, Low Creep, Low Friction, Almost Opaque/White, Medium/High Cost Bearings, Bushings, Gears, Rollers, Wheels
PA6/6 High Strength, Fatigue Resistance, Chemical Resistance, Low Creep, Low Friction, Almost Opaque/White, Medium/High Cost Handles, Levers, Small Housings, Zip Ties
PBT,PET Rigid, Heat Resistance, Chemical Resistance, Medium/High Cost Automobile (Filters, Handles, Pumps), Bearings, Cams, Electrical Components (Connectors, Sensors), Gears, Housings, Rollers, Switches, Valves
PVC Tough, Flexible, Flame Resistance, Transparent or Opaque, Low Cost Electrical Insulation, Household wares, Medical Tubing, Shoe Soles, Toys
HDPE Tough and Stiff, Excellent Chemical Resistance, Natural Waxy Appearance, Low Cost Chair Seats, Housings, Covers, Containers
PMMA Rigid, Brittle, Scratch Resistance, Transparent, Optical Clarity, Low/Medium Cost Display Stands, Knobs, Lenses, Light Housings, Panels, Reflectors, Signs, Shelves, Trays

Company Information

Our main production area is equiped with 40 molding machines of various size,
ranging from 80 tons to 1400 tons clamping pressure.

This provides us with teh capability to mold shot weights from 0.1 gram to over
10000 grams with flexible production runs. 

Plastic Injection Solution:

*  Precision Injection Molding: From design consultancy & prototype tooling to high-volume  world-class production
*  Parts are widely used: Industrial, Automotive, Electronics & Medical

Technical Skills – Development, Design Skills
*  Design Consultation & Assistance
*  Pro/E, CAD/CAM/CAE including CHINAMFG Works(TM) and mold flow analysis
*  Material Selection Assistance
*  Quick turn-around prototype support
*  Secondary Operations including machining, welding & assembly

Molding – High Precision, High Concern
*  Plastic Decorating: In-Mold Decorating (in-mold labeling), pad printing & hot stamping
*  40 Molding machines from 80TONS to 1400TONS
*  High precision molding from medical to fiber optics components

Secondary Operations – Value Added Service
*  Pad Printing
*  Sonic Welding
*  Assembly & Packaging

Plastic Injection Equipment List

Equipment QTY Origin
Injection Machine 40 SETS ZheJiang / China
CNC Machine Center 5 SETS ZheJiang / China
EDM 6 SETS China
EDM Mirror 1 SETS Japan
Wire Cutting 5 SETS ZheJiang
Grinding Machine 3 SETS China
Milling Machine 10 SETS China
Drilling Machine 15 SETS China

Quality Testing Facility

Packing & Delivery

FAQ:
 

Q1: Are you trading company or manufacturer ?

A: We are factory. We are experienced manufcturer, have our own factory and warehouse.

Q2: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-30 days for the OEM Parts, it is according to quantity.

Q3: Do you provide samples ? is it free or extra ?

A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q4: What is your terms of payment ?

A: Our preferntial payment term is T/T 
     Mould Tooling : 50% down payment, 50% balance against the sample approval. 
     Mass Production: 50% down payment , 50% against the B/L copy 

Q5: What do we need if you want a quote?

A: Please kindly send us your 2D & 3D drawing of your product. The need the detail specifications as follows :
    1. Material 
    2. Surface treatment 
    3. Estimated production volume

Q6: How do I know about the production ?

A: We will double confirm your requirements and send you the samples before the mass production . 
     During the mass production , we will keep you informed of any progress.Besides, we will do 100% quality inspection 
     before shipment

Q7:How do we know about the deliery status ?

A: We will immediately inform you the tracking number once we get it from shipping agent. Besides, we will update the latest shipping information. 

 

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Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Single Cavity
Plastic Material: ABS, PC, PS, PP, PVC, TPR, TPU ,etc
Process Combination Type: Single-Process Mode
Application: Car, Commodity, Electronic, Hardware
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Customization:
Available

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plastic wheel

How do plastic wheels fare in terms of weight-bearing capacity compared to other materials?

Plastic wheels have weight-bearing capacity that varies depending on factors such as the type of plastic used and the wheel’s design. Compared to other materials like metal, here’s how plastic wheels generally fare in terms of weight-bearing capacity:

  • 1. Light to Medium Loads: Plastic wheels are well-suited for light to medium loads. They can typically support loads ranging from a few pounds up to several hundred pounds, depending on their design and construction. For applications such as office chairs, hand trucks, and smaller carts, plastic wheels are often sufficient.
  • 2. Heavy-Duty Loads: When it comes to heavy-duty loads, metal wheels, particularly steel and cast iron wheels, are preferred. Metal wheels can handle much heavier loads compared to plastic wheels. In industrial settings, where loads can exceed a thousand pounds or more, metal wheels provide the necessary strength and durability.
  • 3. Load Distribution: Plastic wheels may perform well in load distribution when used in sets or pairs. Distributing the load across multiple plastic wheels can increase their effective weight-bearing capacity. However, metal wheels still excel in heavy load-bearing scenarios.
  • 4. Reinforced Plastic Wheels: Some plastic wheels are designed with reinforced materials, internal structures, or additional support to enhance their weight-bearing capacity. These reinforced plastic wheels can handle heavier loads than standard plastic wheels but may not match the load capacity of metal wheels.
  • 5. Material and Design: The choice of plastic material and the wheel’s design significantly impact its load capacity. High-quality plastics like nylon and polyurethane tend to have better load-bearing capabilities compared to softer plastics like polypropylene. Additionally, factors such as wheel diameter and tread design play a role in load-bearing capacity.
  • 6. Application Considerations: The suitability of plastic wheels for weight-bearing also depends on the specific application. For applications where load capacity is a critical factor, such as heavy machinery or industrial equipment, metal wheels are typically chosen to ensure safety and reliability.

In summary, plastic wheels are suitable for light to medium loads in various applications. They offer benefits such as corrosion resistance, quiet operation, and floor protection. However, for heavy-duty applications with substantial loads, metal wheels, particularly steel and cast iron wheels, are preferred due to their superior weight-bearing capacity and durability.

plastic wheel

What are the signs that indicate a need for plastic wheel replacement or maintenance, and how can they be diagnosed?

Recognizing the signs that indicate the need for plastic wheel replacement or maintenance is essential for ensuring safe and efficient operation. Here are common signs and how they can be diagnosed:

  • 1. Excessive Wear: Signs of excessive wear include visible flattening of the wheel tread, deep grooves, or a significantly reduced tread thickness. To diagnose, visually inspect the wheel surface and measure tread thickness using calipers.
  • 2. Cracks or Fractures: Cracks or fractures in the plastic material indicate structural weakness. Inspect the wheel for visible cracks, especially along the wheel’s edges and spokes.
  • 3. Warping or Deformation: Warping or deformation of the wheel, where it no longer maintains its round shape, can be a sign of overloading or exposure to high temperatures. Diagnose by visual inspection and measurement of wheel dimensions.
  • 4. Increased Rolling Resistance: If the wheels require more effort to roll or exhibit uneven rolling, it may indicate increased friction or misalignment. Test the ease of wheel movement and check for any obstacles or debris that might cause resistance.
  • 5. Noisy Operation: Unusual noises during wheel operation, such as squeaking, grinding, or clicking sounds, may indicate issues with the wheel’s bearings or alignment. Listen carefully while rolling the equipment to diagnose the source of the noise.
  • 6. Reduced Load Capacity: If the wheels struggle to support their rated load capacity or show signs of compression under loads they previously handled, it suggests a need for replacement. Observe the wheels under load conditions to assess their capacity.
  • 7. Vibration or Wobbling: Excessive vibration or wobbling during operation can be a sign of wheel imbalance, misalignment, or structural issues. Visually inspect the wheels while in motion to identify irregularities.
  • 8. Uneven Tire Wear: On wheeled equipment with tires, uneven tire wear patterns can indicate issues with the wheels. Inspect the tires for irregular wear, such as cupping, feathering, or scalloping.
  • 9. Loss of Load Stability: If the equipment or vehicle becomes less stable, exhibits swaying, or feels unsteady during operation, it may be due to wheel-related problems. Diagnose by assessing the overall stability of the equipment.
  • 10. Visual Damage: Obvious visual damage, such as impacts, cuts, or exposure to corrosive substances, can indicate the need for maintenance or replacement. Regularly inspect the wheel’s surface for any visible damage.
  • 11. Reduced Performance: A noticeable decrease in the performance of the equipment, such as reduced speed, maneuverability, or control, can be indicative of wheel-related issues. Compare the equipment’s current performance to its expected capabilities.
  • 12. Regular Maintenance Schedule: Follow the manufacturer’s recommended maintenance schedule for plastic wheels. This proactive approach helps identify and address potential issues before they become critical.
  • 13. Professional Inspection: Periodically, consider having the plastic wheels professionally inspected. Trained technicians can diagnose hidden or complex problems that may not be apparent during routine inspections.

Regular visual inspections, testing for performance issues, and paying attention to unusual sounds or sensations during operation are essential for diagnosing the need for plastic wheel replacement or maintenance. Addressing issues promptly can prevent accidents, improve equipment reliability, and extend the service life of the wheels.

plastic wheel

What is a plastic wheel, and how is it different from other types of wheels?

A plastic wheel is a type of wheel that is primarily constructed using plastic materials. It differs from other types of wheels, such as steel or aluminum wheels, in several ways:

  • 1. Material Composition: The most significant difference is the material used. Plastic wheels are made from various types of plastics, such as polypropylene, polyurethane, or nylon. In contrast, steel wheels are constructed from metal, and aluminum wheels are made from aluminum alloys.
  • 2. Weight: Plastic wheels are generally lighter than their metal counterparts. This reduced weight can be advantageous for applications where weight savings are essential, such as in industries like automotive and aerospace.
  • 3. Corrosion Resistance: Plastic wheels are inherently resistant to corrosion, making them suitable for use in wet or corrosive environments. In contrast, metal wheels, especially steel wheels, are susceptible to rust and corrosion over time.
  • 4. Cost: Plastic wheels are often more cost-effective to manufacture than metal wheels. This cost advantage can make plastic wheels an attractive option for various applications, including consumer products and industrial equipment.
  • 5. Load Capacity: Metal wheels, especially those made from steel, tend to have higher load-carrying capacities compared to plastic wheels. Metal wheels are often used in heavy-duty applications where substantial weight-bearing capacity is required.
  • 6. Durability: Metal wheels are generally more durable and have a longer lifespan, especially in high-stress or abrasive environments. Plastic wheels may wear out more quickly when subjected to heavy loads or rough surfaces.
  • 7. Noise and Vibration: Plastic wheels can offer noise and vibration dampening properties, which can be advantageous in applications where reducing noise is essential, such as in office chair wheels.
  • 8. Heat Resistance: Metal wheels typically have better heat resistance properties compared to plastic wheels. Metal wheels can withstand higher temperatures without deforming or losing structural integrity.
  • 9. Aesthetic Options: Metal wheels, particularly aluminum wheels, offer a wide range of aesthetic options and finishes. This makes them popular in automotive and custom wheel applications where appearance matters.

The choice between plastic wheels and other types of wheels depends on the specific requirements of the application. Plastic wheels are often preferred for their lightweight, corrosion resistance, and cost-effectiveness, while metal wheels excel in heavy-duty and high-load applications.

China Hot selling Injection Molding Plastic Wheel for Machinery Parts  China Hot selling Injection Molding Plastic Wheel for Machinery Parts
editor by CX 2024-03-24