China Injection Molded Plastic Switch Panel Cover Case injection molded part design

Product Description

Item Description
Goods Identify Injection Molded Plastic Change Panel Go over Situation
Merchandise group Injection plastic components
Content PP, Abs, Computer, Stomach muscles+Pc, Nylon, delrin (POM), PMMA, AS, PS, PE, PET, PVC, PEEK, and so forth GF additional material (Abdominal muscles+GF, PA66+GF, PA666+GF) Rubber like content (TPE, PU, NBR, silicone, NBR+TPE and many others)
Dimension  All dimension and thickness accessible.
Condition able of all shapes as for every drawing
Color Organic,black,very clear (regular very clear or higher optical very clear), semi-clear, other hues (Pantone code or RAL code, or as for every client’s sample). 
Surface ending Texture (VDI/MT common, or made to client’s sample), polished (large polish, mirror polish), clean, painting, powder coating, printing, electroplating and many others.
Drawing 2nd or 3D draiwng in any picture/photo structure is Alright
Cost-free sample Indeed
OEM/OEM Indeed
Software Family, electronics, vehicles, machinery, medical center, cosmetics, Navy and Aerospace etc.
High quality certification ISO 90001:2008, TS16949, Fda, Reach, ROHS, SGS
QC Every single order creation will get far more than 10 occasions standard examine and 5 fives instances random examine by our specialist QC. Or by 3rd celebration appointed by client
 
Mold Molding Procedure Injection molding, overmolding.
Mould variety Injection plastic mould 
Normal HASCO, DME, MISUMI, JIS, LKM, and many others.
Tooling equipment Lathe,Milling,Grinder,Drill,CNC,EDM,Wire lower device,Punch device
Runner Chilly or sizzling
Gate Aspect Gate, Sub Gate, Immediate Gate, Hook Gate, Pin Level Gate, and many others.
Cavity One or Multi cavities
Mould Lifestyle 300,000~1,00,000 instances

HOW TO GET Remedy/QUOTATION FOR YOUR PLASTIC Areas:

 

Order Remedy
Purchase OEM or ODM welcome. Free sample or slab/button of materials for your quality analysis, mold sample in accordance with drawing for acceptance of mass manufacturing,  
Payment terms L/C, T/T, WEST UNION, MONEYGRAM, PAYPAL, ESCROW
Guide time three~5 months for mould generation, and 1~2 months for mass production
Package deal As per customer’s favour. Shock-absorbing bags, Cartons, Picket box, and wood or plastic pallet, 
Delivery time period FOB CHINA, CIF destination port, DDP customer’s warehouse/handle of products
Shipment By air mail, by sea, by categorical like DHL, Fedex, UPS, TNT, EMS
Top quality Handle Sample approval prior to order, and QC check report(maybe by 3rd celebration) ahead of harmony.

Manufacturing AND EQUIPMENTS:

Gear Checklist
Name SPECIFICATION Manufacturer First Location Amount
CNC Devices Graph 600 KNUTH GERMENY 3
1370 KAFO ZheJiang 25
EDM Devices ZNC450 BHangZhouNA ZheJiang 3
ZNC430 BHangZhouNA ZheJiang 4
Grinding Devices ACC-350ST BESFORD CHINA 6
CNC Lathe Machining L150G-II OKUMA CHINA 3
Wire Slicing Devices DK7732 NEW Rapidly CHINA 3
Milling Equipment SHCM-97A GENTIGER ZheJiang eight
Injection Machine 100T-450T Haitian CHINA twelve
CMM Device CRT-PA574 MITUTYO JAPAN 1
Hardness Tester TILO-T60 MITUTYO JAPAN 2

 

US $0.01-0.1
/ Piece
|
10 Pieces

(Min. Order)

###

Material: ABS
Application: Medical, Household, Electronics, Automotive, Agricultural
Certification: TS16949, RoHS
Color: Black
OEM/ODM: Welcomed
File: Format Auto CAD, Pdf, JPG

###

Customization:

###

Product Description
Products Name Injection Molded Plastic Switch Panel Cover Case
Products category Injection plastic parts
Material PP, ABS, PC, ABS+PC, Nylon, delrin (POM), PMMA, AS, PS, PE, PET, PVC, PEEK, etc; GF added material (ABS+GF, PA66+GF, PA666+GF); Rubber like material (TPE, PU, NBR, silicone, NBR+TPE etc)
Size  All size and thickness available.
Shape capable of all shapes as per drawing
Color Natural,black,clear (standard clear or high optical clear), semi-transparent, other colors (Pantone code or RAL code, or as per client’s sample). 
Surface finishing Texture (VDI/MT standard, or made to client’s sample), polished (high polish, mirror polish), smooth, painting, powder coating, printing, electroplating etc.
Drawing 2D or 3D draiwng in any image/picture format is OK
Free sample Yes
OEM/OEM Yes
Application Household, electronics, vehicles, machinery, hospital, cosmetics, Military and Aerospace etc.
Quality certification ISO 90001:2008, TS16949, FDA, REACH, ROHS, SGS
QC Every order production will get more than 10 times regular check and 5 fives times random check by our professional QC. Or by Third party appointed by customer
 
Mold Molding Process Injection molding, overmolding.
Mould type Injection plastic mould 
Standard HASCO, DME, MISUMI, JIS, LKM, etc.
Tooling equipment Lathe,Milling,Grinder,Drill,CNC,EDM,Wire cut machine,Punch machine
Runner Cold or hot
Gate Side Gate, Sub Gate, Direct Gate, Hook Gate, Pin Point Gate, etc.
Cavity Single or Multi cavities
Mould Life 300,000~1,00,000 times

###

Order Solution
Order OEM or ODM welcome. Free sample or slab/button of material for your quality evaluation, mold sample in accordance with drawing for approval of mass production,  
Payment terms L/C, T/T, WEST UNION, MONEYGRAM, PAYPAL, ESCROW
Lead time 3~5 weeks for mold production, and 1~2 weeks for mass production
Package As per customer’s favour. Shock-absorbing bags, Cartons, Wooden box, and wooden or plastic pallet, 
Delivery term FOB CHINA, CIF destination port, DDP customer’s warehouse/address of goods
Shipment By air mail, by sea, by express like DHL, Fedex, UPS, TNT, EMS
Quality Control Sample approval before order, and QC test report(maybe by third party) before balance.

###

EQUIPMENT LIST
NAME SPECIFICATION BRAND ORIGINAL PLACE QUANTITY
CNC Machines Graph 600 KNUTH GERMENY 3
1370 KAFO TAIWAN 25
EDM Machines ZNC450 BANDANA TAIWAN 3
ZNC430 BANDANA TAIWAN 4
Grinding Machines ACC-350ST BESFORD CHINA 6
CNC Lathe Machining L150G-II OKUMA CHINA 3
Wire Cutting Machines DK7732 NEW FAST CHINA 3
Milling Machine SHCM-97A GENTIGER TAIWAN 8
Injection Machine 100T-450T Haitian CHINA 12
CMM Machine CRT-PA574 MITUTYO JAPAN 1
Hardness Tester TILO-T60 MITUTYO JAPAN 2
US $0.01-0.1
/ Piece
|
10 Pieces

(Min. Order)

###

Material: ABS
Application: Medical, Household, Electronics, Automotive, Agricultural
Certification: TS16949, RoHS
Color: Black
OEM/ODM: Welcomed
File: Format Auto CAD, Pdf, JPG

###

Customization:

###

Product Description
Products Name Injection Molded Plastic Switch Panel Cover Case
Products category Injection plastic parts
Material PP, ABS, PC, ABS+PC, Nylon, delrin (POM), PMMA, AS, PS, PE, PET, PVC, PEEK, etc; GF added material (ABS+GF, PA66+GF, PA666+GF); Rubber like material (TPE, PU, NBR, silicone, NBR+TPE etc)
Size  All size and thickness available.
Shape capable of all shapes as per drawing
Color Natural,black,clear (standard clear or high optical clear), semi-transparent, other colors (Pantone code or RAL code, or as per client’s sample). 
Surface finishing Texture (VDI/MT standard, or made to client’s sample), polished (high polish, mirror polish), smooth, painting, powder coating, printing, electroplating etc.
Drawing 2D or 3D draiwng in any image/picture format is OK
Free sample Yes
OEM/OEM Yes
Application Household, electronics, vehicles, machinery, hospital, cosmetics, Military and Aerospace etc.
Quality certification ISO 90001:2008, TS16949, FDA, REACH, ROHS, SGS
QC Every order production will get more than 10 times regular check and 5 fives times random check by our professional QC. Or by Third party appointed by customer
 
Mold Molding Process Injection molding, overmolding.
Mould type Injection plastic mould 
Standard HASCO, DME, MISUMI, JIS, LKM, etc.
Tooling equipment Lathe,Milling,Grinder,Drill,CNC,EDM,Wire cut machine,Punch machine
Runner Cold or hot
Gate Side Gate, Sub Gate, Direct Gate, Hook Gate, Pin Point Gate, etc.
Cavity Single or Multi cavities
Mould Life 300,000~1,00,000 times

###

Order Solution
Order OEM or ODM welcome. Free sample or slab/button of material for your quality evaluation, mold sample in accordance with drawing for approval of mass production,  
Payment terms L/C, T/T, WEST UNION, MONEYGRAM, PAYPAL, ESCROW
Lead time 3~5 weeks for mold production, and 1~2 weeks for mass production
Package As per customer’s favour. Shock-absorbing bags, Cartons, Wooden box, and wooden or plastic pallet, 
Delivery term FOB CHINA, CIF destination port, DDP customer’s warehouse/address of goods
Shipment By air mail, by sea, by express like DHL, Fedex, UPS, TNT, EMS
Quality Control Sample approval before order, and QC test report(maybe by third party) before balance.

###

EQUIPMENT LIST
NAME SPECIFICATION BRAND ORIGINAL PLACE QUANTITY
CNC Machines Graph 600 KNUTH GERMENY 3
1370 KAFO TAIWAN 25
EDM Machines ZNC450 BANDANA TAIWAN 3
ZNC430 BANDANA TAIWAN 4
Grinding Machines ACC-350ST BESFORD CHINA 6
CNC Lathe Machining L150G-II OKUMA CHINA 3
Wire Cutting Machines DK7732 NEW FAST CHINA 3
Milling Machine SHCM-97A GENTIGER TAIWAN 8
Injection Machine 100T-450T Haitian CHINA 12
CMM Machine CRT-PA574 MITUTYO JAPAN 1
Hardness Tester TILO-T60 MITUTYO JAPAN 2

Designing Injection Molded Parts

Injection molded parts are a great way to produce fast, reliable parts without having to spend much time on post-processing. Whether you’re designing a small component or a large vehicle, you can expect your parts to be ready to use right away. Because of their high-speed production cycles, you can expect your parts to be delivered within 30 to 90 seconds.

Design considerations for injection molded parts

Injection molded parttWhen developing a medical device, there are several design considerations to be made to create a quality injection molded part. Typically, product designers want to minimize the amount of material needed to fill the part while still maintaining the structural integrity of the product. To this end, injection molded parts often have ribs to stiffen the relatively thin walls. However, improper placement of ribs or projections can create molding problems.
Design considerations for injection molded parts include the overall shape and finish of the part. There are several ways to make the part look better. One way is to make the surface smoother and less pronounced. This will help the material flow evenly throughout the mold and minimize the risk of parting lines. Another way to reduce the risk of sink marks is to reduce the thickness of ribs relative to the nominal wall thickness of the part.
A common problem encountered when designing injection molded parts is sink marks. These can be difficult to avoid. A molder may not be willing to guarantee the product’s surface is sink-free, so designers must make sure that sink marks are minimized. To prevent these problems, the design of the parts should be as simple as possible.
Injection molded parts can also have complex geometries, and the design process is incredibly flexible. A good molder will be able to reproduce complex parts at low cost. To get the best possible results, designers should discuss the design and process with the molder. They should also discuss with the molder any critical tolerance specifications. The designer should also consider reworking the mold if necessary.
The wall thickness of a plastic injection molded part should be consistent. This is important because it influences the part’s functionality and performance. An uneven wall thickness can result in sink marks, voids, and other undesirable effects. It may also result in excessive plastic pressure or cause air traps.

Materials used in injection molded parts

When designing a product, materials used in injection molding are an important factor in the end result. These materials vary in strength, reusability, and cost. Understanding these differences is essential for ensuring the best product. In addition, understanding the characteristics of these materials can help you plan your budget and determine which ones are right for your application.
Choosing the wrong material can have serious consequences. In addition to premature component failure, the wrong choice can also increase your cost. To avoid such an occurrence, it’s a good idea to seek expert advice. Expert consultations can help you understand the factors that are important for your particular plastic molding project.
Fortron PPS: This thermoplastic resin offers excellent strength, toughness, and chemical resistance. It’s also stiff and durable, which makes it ideal for demanding industrial applications. Other common plastics include Nylon 6/6, which is strong and lightweight. Its high melting point makes it a great replacement for metal in certain environments. It also offers desirable chemical and electrical properties. PEEK is another common material used in injection molding.
ABS: Another engineering grade thermoplastic, ABS offers excellent heat resistance and chemical resistance. The disadvantage of ABS is its oil-based composition. As a result, ABS production creates noxious fumes. Nylon is another popular plastic for injection molding. Nylon is used in many different applications, from electrical applications to various kinds of apparel.
Injection moulding is a process where raw material is injected through a mold under high pressure. The mold then shapes the polymer into a desired shape. These moulds can have one or multiple cavities. This enables manufacturers to create different geometries of parts using a single mould. Most injection moulds are made from tool steel, but stainless steel and aluminium are also used for certain applications.

Characteristics of injection molded parts

Injection molded parttInjection molded parts exhibit a range of mechanical and physical properties. These properties affect the performance of the parts. For example, they can affect electrical conductivity. Also, the degree of filling in the parts can determine their mechanical properties. Some studies have even found that filling content can affect the dimensional accuracy of the parts.
To ensure the highest quality of the molded parts, it is important to inspect the machines and processes used to manufacture them. Proper maintenance can prevent mistakes and prolong the service life of the components. Moreover, it is essential to clean and lubricate the machine and its components. This will also reduce the possibility of mold errors.
The temperature and pressure characteristics of the injection mold can be characterized with the help of a simulation tool. For example, in a simulation environment, the injection pressure can be set as a profile and is equal to the pressure in the flow front. Moreover, the maximum injection pressure can be set as a value with minimum dependence on the flow rate. The temperature of the material used in the injection mold should be within a recommended range.
The temperature and pressure of the mold cavity must be monitored to ensure proper ejection. The temperature of the injection mold cavity is usually set at a temperature slightly above the ejection temperature. This can be manually or automatically. If the temperature is too high, the part will not be able to eject. The rapid temperature change can cause the part to warp. The same applies to the cooling time of the mold and cavity.
The thickness of the molded part should be uniform. If the injection mold does not conform to the required thickness, sink marks may be visible. A minimum of 2.5 mm between the outer and inner diameters is required for proper ejection.

Common problems encountered

There are several common problems encountered during the production of injection-molded parts. One of the most common of these is sink marks. These appear on the surface of the part and are a result of uneven cooling of the plastic within the mold. This problem can be caused by poor mold design, insufficient cooling time, and/or low injection pressure.
The first common problem occurs when the mold is not tightly clamped. This causes the molten plastic to be forced out of the mold. Other problems may occur due to the wrong clamping pressure or temperature. In these cases, the clamping force should be increased or the mold design should be revised to allow the plastic to flow properly through it. In addition, a poor quality mold may cause flash or burrs.
Another common problem is wavy patterning. These two defects can affect the appearance and functionality of the part. To avoid these problems, work with an experienced injection molding manufacturer who has experience in these types of parts. They will be able to troubleshoot and minimize any potential risks.
One of the most common problems encountered in injection molding is discoloration. A discolored part will be black or rust-colored. This problem is caused by an excess of air in the mold cavity, and can be avoided by reducing the injection speed. Ventilation systems can also be adjusted to minimize the chances of these problems.
Defective molds can cause a negative impact on the bottom line. By understanding the common problems encountered during injection molding, you can better avoid these problems and make your products as attractive as possible.

Fasteners used in injection molded parts

Injection molded parttInjection molded parts often use fasteners for securing fastener elements in place. As shown in FIGS. 7 and 8 (two separate views), the fastener elements are integrated with the molded product, and they extend from one side. The fastener elements are designed to engage loop elements in the overlying layer. The palm-tree shaped fasteners are especially well-suited for this purpose, as their three-dimensional sides engage more loops than flat sides. These features result in a more secure closure.
When fasteners are used in injection molded parts, the plastic is injected into a mold, with the fastener integrated. In addition to self-tapping screws, other plastic fasteners can include moulded or pre-drilled pilot holes. This method avoids the need for a secondary assembly step and ensures an easy fit. These screws also have other advantages, including a smaller thread profile and lower radial stress, which prevents boss damage.
Another type of fastener commonly used in injection molded parts is a boss. This type of fastener is typically larger than the nut and the pilot hole. An undersized boss can lead to warpage during the injection molding process and cause a product to fail in the field.
Another type of fastener used in injection molded parts is a thread insert, which is usually a stainless steel A2 wire. There are different versions of this fastener for different materials, including carbon fiber reinforced plastic. And the fastener can be modified to adjust the size of the hole.
These fasteners are used in many different types of injection molded parts. Some parts are used to fix a variety of cosmetic issues, such as minor sinks. While these are not defects, they may not look perfect, and they can affect the overall appearance of a product. If you want to improve the appearance of an injection molded part, you can add fibers and glass fibers, as well as colorants.
China Injection Molded Plastic Switch Panel Cover Case     injection molded part designChina Injection Molded Plastic Switch Panel Cover Case     injection molded part design
editor by czh 2023-01-07