China Low Volume Plastic Production, Custom Injection Molded Small Plastic Parts, New Injection Moulding Parts At Good Price injection mould parts and functions

Model Number: KY-CC904
Plastic Modling Type: injection
Processing Service: Moulding, Cutting, OEM ODM Assembly Supported
Product / Service: New Injection Moulding Parts At Good Price
Our Core Competition: Very Good Price But High Quality, Small MOQ
Customize As Per Drawings: Welcome
Customize According to Original Samples: Fully Supported
Surface Type: Glossy, Matte, Painted, Printed, Plated, …etc
Injection Moulding Parts OEM & Design: Yes, Supported
Logo In Low Volume Plastic Production: Available
Serving Markets: Worldwide
Assembly Service: Yes, Welcome
Quality Guarrantee: High Quality Supported By Trade Assurance
Packaging Details: We Park Custom Injection Molded Small Plastic Parts In Clear Bags With Plastic Belt Reinforced Carton
Port: HangZhou and ZheJiang —Dropshipping Is Supported Free Of Charge.

Low Volume Plastic Production, Custom Injection Molded Small Plastic Parts, New Injection Moulding Parts At Good Price

We Kunyang company customize various Injection Moulding Parts / Custom Injection Molded Small Plastic Parts / Low Volume Plastic Production. Price is very good (Our Price Is Lower Than That of Most of Our Competitors), quality is reliably high, No MOQ. We have served customers from high end markets like Germany, USA, UK, Poland, France, Canada, Australia, …etc. Welcome to contact us for technical support or quotation!
Service ShowThe Below We Show You Cases How We Customize From Your Original Sample(s) or Drawing(s):

FAQ

These Questions May Be What You Want To Ask

(1) Q: What’s your plastic business range?
A: Injection molding type plastic parts customization and related plastic parts mold making.

(2) Q: What’s your advantage over your competitors?
A: Our advantage is close to the best level of price at the reliable quality which is always backed by that trade assurance; Besides, we do not set MOQ.

(3) Q: How many engineers of plastic injection do you have in your company?A: 5 engineers, among them, our chief engineer’s experience starts from 1993.
(4) Q: What Injection Moulding Parts material do you use?
A: Nylon (PA6, PA66, PA+GF), ABS, PP, ABS/PC, PC, PE (LDPE, HDPE), PVC, POM, PS, SAN, PBT, PMMA, TPU, …etc. If you do not know what specific plastic material works best for you, you can contact us and we can help you.

(5) Q: Can you duplicate it if I give you a Custom Injection Molded Small Plastic Parts sample?A: Yes of course, we can do reverse-engineering work for you.
(6) Q: What type of drawing you can open for Low Volume Plastic Production quotation?
A: IGS (IGES), STP (STEP), X_T, and PDF

(7) Q: What other information do you need if I give you our Injection Moulding Parts drawings?
A: 4 points:
-a. specific plastic material;
-b. quantity;
-c. color;
-d. special requirements like surface requirement, packing, assembly..etc

(8) Q: Can I add my logo in my plastic product?
A: Yes you can.
(9) Q: What type of plastic part surface can you support?
A: Matte, glossy, printed, painted, plated, etc.

(10) Q: What’s your Custom Injection Molded Small Plastic Parts service MOQ?
A: We do not set MOQ. If you can pay mold fee for small quantity, then at our end we’re good to produce small quantity.

(11) Q: What’s your mold lead time?
Usually around 25 days, but if the mold is very complicated, it can be as long as 45 days.
(12) Q: What’s the mold life time?
A: At least 300,000 cycles, averagely 500,000 cycles; For high quantity order the lifetime can be upto 1,000,000 shots guarranteed; For huge quantity, once mold life is ended, we Kunyang company will make a new mold at our own expense.

(13) Q: Can you help us with Low Volume Plastic Production assembly?
A: Yes we’re happy to.
(14) Q: Can you arrange shipment for us?
A: Yes, most of our customers commit this to us and we ship by ocean, by land or by air.

(15) Q: Is there a quality control in your company before shipment?
A: There is in-production quality check in aspects of dimensions, finish / texture, warppage, flash, coloration, etc. Before shipment, we will make sure of no distortion, breakage-free, good cleaness, no water in surface, well deflashed, properly packed, and all markings are done as required, etc.

(16) Q: What do you do if the quality is bad or you make a mistake?
A: Everytime before production, we will send several pieces of samples for customers’ test and approval, so the rate of mistake is very low. But if a mistake does arise and is made by we Kunyang company, we will bear all costs to correct, including shipping freight; If the mistake is due to plastic part design, we will try our best to modify the mold at the charge of modification cost only.
(17) Q: How can I pay you?
A: You can pay via Alibaba, T/T, PayPal, And L/C.
Company InformationKunyang Rubber & Plastic Products Co., Ltd. is a customization service factory for injection molded plastic parts and compression molded rubber parts, including related mold making and product manufacture. We have high-end equipment and a well-experienced engineer team to provide highly efficient professional service like product design, material selection, prototyping, mold making, production, assembly and packing, and shipment. In our engineer team, we’re proud to have a plastic engineer with field experience from 1993 and a rubber engineer with field experience from 1998. Their employment is our powerful base to provide professional guidance in design and material selection as well as technical support. So far we have served so many customers from countries like USA, Germany, UK, Poland, France, Russia, Canada, Australia, Spain, Lithuania, Belgium, Switzerland, Israel, …etc. Our core competitiveness is very very good price based on Alibaba-Trade-Assurance-backed high quality. Just as you can see the reviews left at our website, the pleasant customization service experience attracts our old customers to introduce their friends to us. We look forward to the honor of serving you in the near future!

Contact Us

Should You Have Any Question Or Intrested In Our Plastic Parts Customization Service, Please Feel Free To Contact Us. Usually We Can Quotate Price From 10 Minutes To Maximum 1 Hour After We Receive Inquiry During Our Office Time.

What Is Injection Moulding?

Injection molding is a process of producing precision-molded parts by fusing raw plastics and guiding them into a mold. The main components of an injection mold are a hopper, barrel, and reciprocating screw. Before injection, the raw plastics are mixed with coloring pigments and reinforcing additives.

Characteristics of injection molded parts

Injection molded parttInjection molding is the process of manufacturing plastic parts. It uses thermoplastic, thermoset, or elastomers to manufacture components. The range of materials is enormous and includes tens of thousands of different polymers. They are blended with other materials and alloys to produce a wide range of properties. Designers select the appropriate materials for the job based on the properties and functions desired in the finished part. During the mold design process, mold materials must be carefully chosen, as different materials require different molding parameters.
Injection molding requires precise tolerances of the temperature and strain levels. The maximum strain level is about 0.15 percent. It is possible to adjust these parameters to meet the requirements of an injection molding project. The resulting products can be easily checked for quality by measuring the strain and temperature of the mold inserts in real time.
Injection molding is known for its laminar flow of the polymer. However, there is still a possibility for side-to-side thermal variations in the part forming cavity. This is illustrated in FIG. 4. The part has high and low sheared areas; the higher sheared areas flow on the bottom side of the part, while the lower sheared areas flow on the top side.
Injection molding is used to make many different types of plastic parts, from small parts to entire body panels of a car. These parts can be made from a variety of different materials, such as polypropylene for toys and ABS for consumer electronics. They can also be made from metal, such as aluminum or steel.
The melting temperature of plastic parts must be appropriate for the project’s specifications. The mold should be large enough to produce the parts desired. This will minimize the impact of uneven shrinkage on the product’s dimensional accuracy. In addition to the temperature, a mold must be designed with the material’s properties in mind.

Tooling fabrication

Injection molded parttInjection molded parts are produced using molds. This process is a complex process that requires customization to ensure proper fit and function. The main component of a mold is the base, which holds the cavities, ejectors and cooling lines. The size and position of these components are crucial to the production of quality parts. Incorrectly sized vents can cause trapped air to enter the part during the molding process. This can lead to gas bubbles, burn marks, and poor part quality.
The material used for tooling fabrication is usually H-13 tool steel. This steel is suitable for injection molded parts as it has a low elongation value. The material used to fabricate tooling for injection molded parts typically has a high yield strength. The material used for injection moulding tooling is typically 420 stainless steel or H-13 tool steel. These materials are suitable for most injection molding processes and have comparable yield strength compared to wrought or MIM parts.
Another important part of tooling fabrication is the design of the mold. It is important to design the mold with a draft angle, as this will make ejection easier and reduce costs. A draft angle of 5o is recommended when designing a tall feature. Choosing a draft angle is essential to ensuring that the plastic part is free from air bubbles after injection molding.
Injection moulding tooling costs can account for as much as 15% of the cost of an injection moulded part. With innovation in mould materials and design, tooling fabrication can be more efficient and cost-effective.

Surface finishes on injection molded parts

Injection molded parttSurface finishes on injection molded parts can have a variety of effects on the part’s appearance and performance. Different materials lend themselves to different kinds of surface finishes, with some plastics better suited for smooth, glossy finishes than others. The type of surface finish is also affected by several factors, including the speed of injection and the melt temperature. Faster injection speeds help improve the quality of plastic finishes by decreasing the visibility of weld lines and improving the overall appearance of the parts.
For a smooth plastic surface finish, some companies require a high level of roughness on the part. Others may prefer a more rough look, but both options can have their benefits. The type of surface finish chosen will depend on the part’s purpose and intended application. For example, a glossy plastic finish may be preferred for a cosmetic part, while a rougher finish may be better suited for a mechanical part that must be tough and cost-effective.
Surface finishes on injection molded parts are often customized to match the application. For example, some parts require a rough surface finish because they require a greater amount of friction. These parts may require a sandblasting process to achieve the desired texture. Other processes can also be used to control plastic texture.
The type of surface finish depends on the materials used, as well as the design and shape of the part. The type of material used, additives, and temperature also have an impact on the surface finish. It is also important to consider surface finishes early in the design process.

Importance of a secondary operation to improve accuracy

While most injection molded parts do not require secondary operations, some components do require this type of processing. The surface finish of a component will determine how well it functions and what other secondary operations are necessary. Depending on the part’s function, a smooth or textured surface may be appropriate. Additionally, some parts may require surface preparation before applying adhesives, so an accurate surface finish can make all the difference. In order to achieve the desired finish, the injection molder should have experience molding different materials. He or she should also have the knowledge of how to simulate the flow of a mold. Also, experienced molders know how to mix materials to achieve the desired color, avoiding the need for secondary painting processes.
Injection molding is a complex process that requires precision and accuracy. The optimal temperature of the melted plastic must be chosen, as well as the mold itself. The mold must also be designed for the correct flow of plastic. In addition, it must be made of the best thermoplastic material for the part’s design. Finally, the correct time must be allowed for the part to be solid before it is ejected. Many of these issues can be overcome with specialized tooling that is customized to the part’s design.
Injection molding offers the opportunity to make complex parts at low cost. It also allows manufacturers to make parts with complicated geometries and multiple functions.
China Low Volume Plastic Production, Custom Injection Molded Small Plastic Parts, New Injection Moulding Parts At Good Price     injection mould parts and functionsChina Low Volume Plastic Production, Custom Injection Molded Small Plastic Parts, New Injection Moulding Parts At Good Price     injection mould parts and functions
editor by czh