China manufacturer Custom POM ABS PP PA66 Clear PC Prototyping Plastic Injection Molded/Molding Parts injection molded parts drawing

Product Description

Product Description

Professional High Precision Plastic Injection Mould Factory
Mould material P20, 718, NAK80, S316H
Hardness of steel Vacuum quenching, nitride, hrc41-47, hrc46-50, hrc60
Mould base LKM, HASCO
Mould cavity Single / Multi
Runner system Hot / Cold
MoInjection machies equipments According to product precision to choice the different model 100T,128T,150T,200T,250T,368T,450T injection machine.
Inspection 100% inspection by QC, QA before shipping.
Fast mould design Can be within 1-3 working days after getting customer’s drawings
Lead time Plastic moulds : 3- 6 weeks after getting the mould design confirmation
Mould testing All of the moulds can be well tested before the shipments. Videos for moulds trial running are available.
Minimum order Small orders for injection moulding can be accepted
Production capacity 50 sets/month
CAD for quote Step.& dwg.
Mould life 100-500K shots
After sales service Available by our staff with more than 10 years of working experience in this field

 

Product Show

CNC Plastic Precision Mechanical Dummy Prototype 1. CNC ABS part
2. CNC PC clear part
3. CNC PMMA transparent
4. CNC plastic part
5. CNC machining prototype
6. Vacuum casting molding
7. Vacuum casting TPU part
8. Silicon rubber molding partpart
9. Small production by SLA/vacuum casting
Plastic material ABS, PP, PC, POM, PMMA, NYLON, TPE, TPU etc
Color RAL/PANTONE color
Prototype surface finish Polishing finish,Texture Finish,Glossy Finish,Painting,Slik print,Rubber Painting etc

Manufacturing Ability

Our Service

ScHangZhou & 3D drawing can make a 3D drawing through scHangZhou machine with sample
CNC Machining prototype ABS, PC, Nylon, good strength, same material features as injection parts
SLA & 3D print prototype cost effective for part show or design test
Vacuun casting mold/Silicon mold for TPU or rubber material, color part available
Plastic injection mould soft tooling or production mould, can do switch runner at single tool to save tooling investment
Injection moulding parts ABS, PC, POM, TPU, overmolding parts, can provide painting or logo print service
Advantages Confidentiality Signed NDA documents to ensure all your information discussed be confidential. We will also train the staff with detailed regulations and not showing the staff full data if not necessary.
Initiative
communication
Through many years cooperation with our partners, we are confident to provide you satisfied quality with a reasonable price. Not only providing satisfied quality and on-time delivery, but we also have a dedicated and initiative staff for every issue happened in the process.
Efficient service For some urgent issues, we provide 7*24 hours for timely feedback.We will reply your mail within 12 hours or earlier since our team members are energetic and all using smartphone devices.Please add our or for better communication
Advantage in price We are also happy to follow up your other projects which need outsourcing service, what we think is to save your plant visit cost and transportation cost etc. Our team’s goal is to work hard to find out the best price with good quality products for our
customers and achieve more trust and confidence on both sides

Packaging & Shipping

Delivery Method: Payment Terms: Warranty Period:
Sample by Express Courier, such as DHL, Fedex,UPS, TNT, EMS etc.; Bulk Order by Air, by Load or by Sea; We accept TT, western union, paypal, moneygram, Escrow , (if you prefer other ways ,pls let us know) We cherish every cooperation chance, and treat customer as friend. Production quality will always be same with sample test. For defected goods, we will re-produce and ship out for replacement

Company Profile

Why Choose Us

FAQ

Q1:What is your business scope?
A1: Our factory provides CNC plastic prototype, Plastic injection mould, moulding production, logo print and color painting. 

Q2:Can you help to share an idea for a new product? 
A2: Yes. We are always happy to cooperate with potential customers to evaluate the technical feasibility. Like, choose the right material, optimized the design, DFM report, and building cost etc.

Q3:Can you make double color injection mold or over-molding mould? 
A3: Yes, we can. Have made lots of double color molds for brand earphones. 

Q4:Which country do you frequently work with? 
A4: Our customer groups mainly from USA, Canada, Mexico, Australia, Japan, Singapore, India, Israel etc. 

Q5:How to have my components quoted? 
A5: Please share us your drawings with 3D format (.STEP or .IGES files) and detailed BOM sheet. We are pleased to CZPT the NDA with your company. 

 

Q6:Can I have precision prototypes for testing before tooling design?

A6: Sure, our factory can prepare the prototype with surface finish and color painting, either CNC machining or SLA 3D printing is available.

 

Q7:What is the lead time for CNC prototypes?
A7: It is about 4 to 7 days for qty less than 5sets, and 7 to 12 days for qty above 10sets. Before painting process, we will polish and test part assembly, and then share video for confirmation.

 

Q8:We’ve decided to go ahead for the project. How long will it take to get T1 parts?

A8: It takes 3 to 4 weeks to have the mould/tooling manufactured well before first tooling trial. Once the part quality approved with good quality by your side, you can expect parts delivery within 2 weeks.

 

Certification: ISO
Mould Material: S316h, Nak80, 718h
Hardness: 45-56 HRC
Parts Material: ABS, PC, PA66, PP, TPU, etc.
Mould Life: 500K~1000K Shots
Item: Plastic Injection Mould Manufacturer
Samples:
US$ 30/Piece
1 Piece(Min.Order)

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Customization:
Available

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Injection molded partt

Benefits of Injection Molded Parts in Design

Injection molded parts are manufactured from a variety of plastics. You can order samples of your desired product or download CAD drawings free of charge. For more information, visit our product catalog. There are numerous benefits of using injection molded products in your designs. Here are some of them. Injection molded products are cost-effective and highly customizable.

Design for manufacturability

Design for manufacturability (DFMA) is an important part of the design process for injection-molded parts. This process helps to minimize costs and streamline the production process. It also helps in the prevention of problems during the manufacturing process. The process involves several steps that include part geometry, location of critical surfaces, material selection, and dimensioning. It is also crucial to consider the colors and tolerances, which can help to minimize scrap rates.
Design for manufacturability is a vital early stage in the development process to ensure that the product is cost-effective and repeatable. It begins with a thorough understanding of the purpose for which the part is intended. The design process should take into account every aspect of the part, including the material section, tool design, and the production process.
DFM includes guidelines to ensure that the design meets the manufacturing requirements. These guidelines can include good manufacturing practices, as well as good design principles. Good design focuses on the quantity and quality of parts, as well as the complexity of their surfaces and tolerances. The process also focuses on mechanical and optical properties.
Injection molding design for manufacturability can save resources and time. It also reduces the costs of assembly. An injection molder conducts a detailed analysis of these design elements before starting the tooling process. This is not a standalone principle; it should be used in conjunction with other design optimization techniques.
Ideally, a product should be designed for optimum manufacture. This means that it should not have too many parts, or too few. To minimize this, the designer should choose a model that is easy to mold. Also, a design that does not require too many machine operations and minimizes risks.

Plastics used in injection molding

Injection molded parttInjection molding is a very versatile process that uses various types of plastic polymers. These plastics are extremely flexible and can be molded to take on any shape, color, and finish. They can also be customized to contain design elements, text, and safety instructions. Plastics are also lightweight, easily recycled, and can be hermetically sealed to prevent moisture from getting into the product.
Plastics are categorized according to their properties, which can be helpful in selecting the right plastic for a particular application. Different materials have different degrees of hardness, which is important when it comes to molding applications. Some are harder than others, while others are more flexible. Plastics are ranked according to their Shore hardness, which was developed by CZPT.
Polystyrene is one of the most common plastics used in injection molding. However, it has a few disadvantages. While it is a good choice for simple products that do not require high strength and are prone to breakage, it is not ideal for items that need to be resistant to heat and pressure.
While many types of plastics are used in injection molding, choosing the right material is very important. The right material can make a big difference in the performance of your product and the cost of your product. Make sure to talk with your injection molding supplier to determine which plastic is right for your project. You should look for a plastic with a high impact rating and FDA approval.
Another commonly used plastic is PMMA, or polystyrene. This plastic is affordable and has a glass-like finish. It is often used for food and beverage packaging and can be easily recycled. This material is also used in textiles.Characteristics of polypropylene
Polypropylene injection molded parts offer an array of benefits, including a high degree of rigidity, excellent thermal stability, low coefficient of friction, and chemical resistance. These plastics are available in two main types, homopolymers and copolymers. Both types offer superior hardness and tensile strength. However, the material does not have the same fire-resistance as PE plastics.
Polypropylene is a colorless, odorless, crystalline solid. It is highly resistant to a variety of chemicals and is shatter-resistant. Its properties make it a great choice for many industrial applications, including packaging and containers for liquids. The material is also highly durable and can last for a very long time without breaking. In addition, it does not absorb or retain moisture, making it ideal for outdoor and laboratory applications.
Polypropylene is widely used for injection molding, and its low cost, flexibility, and resistance to chemical attack make it a popular choice. This material is also a great electrical insulator and has excellent thermal expansion coefficient. However, it is not biodegradable. Luckily, it can be recycled.
During the molding process, the temperature of the mold is a significant factor. Its morphology is related to the temperature and flow field, and a clear correlation between the two factors is essential. If you can control the temperature and flow, you can optimize your manufacturing process and eliminate costly trial-and-error procedures.
Polypropylene is an excellent electrical insulator and has a high dielectric coefficient. It can also be sterilized and resist high temperatures. Although it is less rigid than polyethylene, it is a good choice for applications where electrical insulation is necessary.

Texture of injection molded parts

Injection molded parttTexture design is a common feature of injection molded parts, which helps to raise the perceived value of the vehicle. While traditional manufacturing processes can produce limited textures, additive manufacturing allows for infinite designs. For example, a design that looks like a wood grain pattern may be printed on an aluminum car part.
Texture is important because it can improve the strength of the part and enhance its adhesion to other surfaces. Moreover, textured parts can resist damage from contact and fingerprints. This makes them more durable and a good option for further molding operations. Injection molding processes usually follow a set of standards from the Society of Plastics Industry, which define different types of surface finishes.
Textured plastic injection molded parts may have various types of surfaces, including wood grain, leather, sand, or stipple. Choosing the right surface texture is crucial for enhancing the appearance of the part, but it must also be compatible with its function. Different materials have different chemical and physical properties, which can influence the type of texture. Moreover, the melting temperature of the material is important for its surface finish. The additives used in the process can also have an impact on the surface finish.
Texture can also vary between manufacturers and types of components. Some textures are flat, while others are rough. The top row corresponds to A3 and B4 in flatness, while the bottom row shows rough surfaces. These rough surfaces may damage sensitive testing equipment. However, some textures may have near equivalence with each other, namely SPI D-3 and MT-11020.
The type of texture that is applied to injection molded parts can affect the minimum draft angle required for the parts to be ejected. Parts with light texture tend to be smoother than parts with heavy textures, while parts with heavy textures require a higher draft angle. The draft angle for heavy textures should be between five and 12 degrees. It is best to consider this early in the design process and consult with the injection molder to get a good idea of the necessary draft angles.
China manufacturer Custom POM ABS PP PA66 Clear PC Prototyping Plastic Injection Molded/Molding Parts   injection molded parts drawingChina manufacturer Custom POM ABS PP PA66 Clear PC Prototyping Plastic Injection Molded/Molding Parts   injection molded parts drawing
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