China Professional Plastic Parts Injection Molding Injection Molded Parts Custom Plastic Products Abs/Pc/Pp Plastic Parts Custom Injection Molding injection molding gun parts

Model Number: ZECO-23-1
Plastic Modling Type: injection
Processing Service: Moulding
Product Name: Injection Plastic Household Mould
Standard: IS09001:2008
Other materials:: Rubber, Slilconce rubber, LSR,Aluminum, Zinc,Copper…Metal…etc.
Quality:: Quality products
Feature:: Non marking and Non flash
Size:: According to your 2D, 3D Drawing
Color,Quantity,Unit price.size:: To be discussed
Package:: Standard exported Wooden box packed, Fumigation process(upon required)
Mold Building Lead: upon required
Export Country:: Europe, Japan, Americ Italy…etc.:
Packaging Details: Bulk Packing
Port: ZheJiang

Details Images Our Services Product Design And Development For customers who can provide samples or sketches, Zeco offers product design service.Product design service for regular customers is free of charge.For new customers, the design fee is also refunded immediately upon order.Our product designer can handle CAD,UG,SOLIDWORKS,PROE which output most of the format which customers need.More important our designers can also speak English that will help to improve the work efficiency Product Design Optimization What makes us different from many other companies is that every time we get a project drawing we naturally want to understand the structural features needed for the product to function and try to help our clients optimize the structure to reduce their costs. At the same time, we will also make design optimization suggestions free of charge to our clients based on our past project experience to help them complete their development smoothly. Prototype MakingAbout prototype, first of all, we are not a company specializing in prototype making, so we not many prototype equipment.We supply customers CNC machined prototype,SLA printed prototype and some PLA printed prototype.If you need material to be very similar to final product,suggest CNC machining prototype.If you just want to check the assembly fitting condition and looking or take photos fr marketing,3D printing is preferred. Factory Display Out Sourcing, Supplier Payment And ManagementWhat’s more Zeco can help you:1-we can help you to do sourcing:if you want to release yourselves from manage 10+ suppliers just for 1 project,then you can handle your whole project to us,and let us handle all the sourcing,payments ,shipping and supplier management for you.We can help to out sourcing,package,metal parts,PCB,LED and so on 2-we can help you collecting products and stock:if you have other items which not supplied by us,we can also allow your supplier send us these products for assembly and stock even just to share the container (we help loading the container) 3-we can supply door to door service which means from our factory to your address,so you won’t need to bother for shipping either tax4-we can supply you with QC for other suppliers products:you can have us to your suppliers’ place for QC,we can also help you do the incoming inspection. Strict Quality Inspection ProcessBoth of our 2 facilities passed ISO 9001:2015 and ISO14001:2015.We strictly follow up the QC procedure and management procedure to make sure all the products production under controlled.We believe do it right from the very first time can save all related parties time and money.Our quality inspectors are on duty 24 hours a day, and we provide quality inspection training to all employees at least 4 times a year. Sophisticated Inspection EquipmentTo do a great job, firstly you have to get a good tool. To do a good job in quality inspection and quality control, accurate and stable quality inspection tools are essential.We have high precision measuring instruments. In order to ensure the fairness and accuracy of the measurement, we insist on doing the calibration certification of the inspection tools regularly.Our quality inspectors have undergone rigorous training and assessment before they start work. Zeco ZheJiang Factory Injection Molding LineZheJiang facility now has 36 injection machines,the biggest machine is 1100T which can handle items weight up to 5800g. In this facility we have more than 100 workers are reach skilled since they followed us ever since our company started in 2005. Zeco ZheJiang Factory Injection Mold Making LineZheJiang facility also equipped with mold making shop.Our Injection mold tooling output capacity is 50-80sets/month biggest 6 tons.All tooling staffs with fine craftsmanship,6 pre-project mold design engineers can also help customers to do design analysis and moldflow analysis. Injection Mold MakingAs an important tool for production, the precision and smoothness of the mold will have a huge impact on the cost and delivery time of mass production.Since Zeco has in-house molds making equipment so we can control the quality of the molds well. Zeco especially good at over molding molds,and family molds which holds more than 1 part in 1 mold.Good craftsmanship is the foundation of a good mold.And the meticulous handling of the mold is just the embodiment of our good craftsmanship Injection Molding ManufacturingOur production capacity of injection molding is mainly reflected in the varied size of injection machines, high degree of mechanization, high production efficiency, thus effectively reducing production costs while ensuring delivery time.Zeco has injection machines from 50T to 2000T means we can handle needle tip sized small part as well as refrigerator body sized big parts.Automatic feeding system, robot arm and automatic transmission system, these are very crucial for a modern injection molding plant Zeco is part of a group company which mainly focus on plastic products customizing industry.Now our group has 2 factories and 2 sales agencies.We have offices and factories in both ZheJiang and HangZhou ZheJiang .All branches are very easy to reach.Our ZheJiang factory is 50km away from ZheJiang Seaport and only 20km away from ZheJiang Xihu (West Lake) Airport very easy to reach.Our ZheJiang factory covers an area of 6,000 square meters and our HangZhou factory was built in 2019 and will be in production in 2571. HangZhou Factory Injection Molding LineOur HangZhou fatory just put into production in 2571,all new brand machines with high tolerance and stable product condition.The biggest injection machine is 2000T,can handle product big up to 10kg like plastic crate,big plastic auto parts and big equipment parts.This new injection molding line also equipped with automatic feeding system, which saved labor cost and also helped improve the material precise and hygiene level. HangZhou Factory Injection Mold Making LineOur HangZhou factory mold making line with a team of 20 experienced workers,monthly output is 40-60 sets. Our new mold processing equipment can effectively guarantee the delivery time as well as providing high precision.Small molds 2 weeks delivery,bigger molds 3-4 weeks delivery,molds big up to 2000kg takes 6 week to get ready for T0.What’s more, our first sample pass rate is 90%.Save your time and works. Packaging & shipping Regular Products Packing Method For conventional packaging without special requirements we use the right size of five-layer corrugated export carton packaging.Generally, if there is no special note in the quotation,our quotes are based on such packaging. Well Organized WarehouseWe have large-capacity warehouses in each of our plants with standardized management.In our ZheJiang factory, we have raw material warehouse, package material warehouse, daily use material warehouse and big product storage warehouse which can hold 2400 m3. We are equipped with an advanced warehouse management system to ensure the first-in, first-out of materials.Clean,well-organized big warehouses is an important guarantee for the successful completion of major projects, especially those with large volumes or Multi-parts need assembly and stock. Special Plastic Tray PackingFor products with special protection needs, we also provide blister tray to separate and protect the products.Generally speaking, such packaging trays need to be customized according to the shape of the product, so the packaging cost will be more expensive and time-consuming. Retail Ready Colorful Box Packing For retail customers, we also offer retail color box packaging.You only need to select the box type, set the size, and then provide the content to be printed on the box, we can help you do the box design, proofing, procurement and final boxing work High Polished Products Protective Film ApplingFor high-end products, especially the mirror glossy (SPI-A ) products and high transparent products we will recommend customers to do film protection.Although the film protection will increase the cost of the product but will effectively protect the surface of the product to avoid damage in transit, so that the end customer can see the perfect new appearance when tearing off the protective filmInner Packing Support In addition to retail color box packaging, we also have experience on packaging sleeves for retail use.Meanwhile we also use paper sleeves for fixing and supporting in the packing box,just as EVA foam tray and other foam trays.For our own designed and developed products,which has standard box type design draft,if customers need to do fine tuning base on our design draft,we can also supply artwork Export Molds Packing StandardFor export molds, normally we use reinforced fumigation-free plywood boxes to pack the molds.Before putting the molds in to the box,it will be wrapped with plastic film to protect it from water vapor and rust.Together we also put molds installation to CZPT you to install molds and maintain it.

What Is Injection Moulding?

Injection molding is a process of producing precision-molded parts by fusing raw plastics and guiding them into a mold. The main components of an injection mold are a hopper, barrel, and reciprocating screw. Before injection, the raw plastics are mixed with coloring pigments and reinforcing additives.

Characteristics of injection molded parts

Injection molded parttInjection molding is the process of manufacturing plastic parts. It uses thermoplastic, thermoset, or elastomers to manufacture components. The range of materials is enormous and includes tens of thousands of different polymers. They are blended with other materials and alloys to produce a wide range of properties. Designers select the appropriate materials for the job based on the properties and functions desired in the finished part. During the mold design process, mold materials must be carefully chosen, as different materials require different molding parameters.
Injection molding requires precise tolerances of the temperature and strain levels. The maximum strain level is about 0.15 percent. It is possible to adjust these parameters to meet the requirements of an injection molding project. The resulting products can be easily checked for quality by measuring the strain and temperature of the mold inserts in real time.
Injection molding is known for its laminar flow of the polymer. However, there is still a possibility for side-to-side thermal variations in the part forming cavity. This is illustrated in FIG. 4. The part has high and low sheared areas; the higher sheared areas flow on the bottom side of the part, while the lower sheared areas flow on the top side.
Injection molding is used to make many different types of plastic parts, from small parts to entire body panels of a car. These parts can be made from a variety of different materials, such as polypropylene for toys and ABS for consumer electronics. They can also be made from metal, such as aluminum or steel.
The melting temperature of plastic parts must be appropriate for the project’s specifications. The mold should be large enough to produce the parts desired. This will minimize the impact of uneven shrinkage on the product’s dimensional accuracy. In addition to the temperature, a mold must be designed with the material’s properties in mind.

Tooling fabrication

Injection molded parttInjection molded parts are produced using molds. This process is a complex process that requires customization to ensure proper fit and function. The main component of a mold is the base, which holds the cavities, ejectors and cooling lines. The size and position of these components are crucial to the production of quality parts. Incorrectly sized vents can cause trapped air to enter the part during the molding process. This can lead to gas bubbles, burn marks, and poor part quality.
The material used for tooling fabrication is usually H-13 tool steel. This steel is suitable for injection molded parts as it has a low elongation value. The material used to fabricate tooling for injection molded parts typically has a high yield strength. The material used for injection moulding tooling is typically 420 stainless steel or H-13 tool steel. These materials are suitable for most injection molding processes and have comparable yield strength compared to wrought or MIM parts.
Another important part of tooling fabrication is the design of the mold. It is important to design the mold with a draft angle, as this will make ejection easier and reduce costs. A draft angle of 5o is recommended when designing a tall feature. Choosing a draft angle is essential to ensuring that the plastic part is free from air bubbles after injection molding.
Injection moulding tooling costs can account for as much as 15% of the cost of an injection moulded part. With innovation in mould materials and design, tooling fabrication can be more efficient and cost-effective.

Surface finishes on injection molded parts

Injection molded parttSurface finishes on injection molded parts can have a variety of effects on the part’s appearance and performance. Different materials lend themselves to different kinds of surface finishes, with some plastics better suited for smooth, glossy finishes than others. The type of surface finish is also affected by several factors, including the speed of injection and the melt temperature. Faster injection speeds help improve the quality of plastic finishes by decreasing the visibility of weld lines and improving the overall appearance of the parts.
For a smooth plastic surface finish, some companies require a high level of roughness on the part. Others may prefer a more rough look, but both options can have their benefits. The type of surface finish chosen will depend on the part’s purpose and intended application. For example, a glossy plastic finish may be preferred for a cosmetic part, while a rougher finish may be better suited for a mechanical part that must be tough and cost-effective.
Surface finishes on injection molded parts are often customized to match the application. For example, some parts require a rough surface finish because they require a greater amount of friction. These parts may require a sandblasting process to achieve the desired texture. Other processes can also be used to control plastic texture.
The type of surface finish depends on the materials used, as well as the design and shape of the part. The type of material used, additives, and temperature also have an impact on the surface finish. It is also important to consider surface finishes early in the design process.

Importance of a secondary operation to improve accuracy

While most injection molded parts do not require secondary operations, some components do require this type of processing. The surface finish of a component will determine how well it functions and what other secondary operations are necessary. Depending on the part’s function, a smooth or textured surface may be appropriate. Additionally, some parts may require surface preparation before applying adhesives, so an accurate surface finish can make all the difference. In order to achieve the desired finish, the injection molder should have experience molding different materials. He or she should also have the knowledge of how to simulate the flow of a mold. Also, experienced molders know how to mix materials to achieve the desired color, avoiding the need for secondary painting processes.
Injection molding is a complex process that requires precision and accuracy. The optimal temperature of the melted plastic must be chosen, as well as the mold itself. The mold must also be designed for the correct flow of plastic. In addition, it must be made of the best thermoplastic material for the part’s design. Finally, the correct time must be allowed for the part to be solid before it is ejected. Many of these issues can be overcome with specialized tooling that is customized to the part’s design.
Injection molding offers the opportunity to make complex parts at low cost. It also allows manufacturers to make parts with complicated geometries and multiple functions.
China Professional Plastic Parts Injection Molding Injection Molded Parts Custom Plastic Products Abs/Pc/Pp Plastic Parts Custom Injection Molding     injection molding gun partsChina Professional Plastic Parts Injection Molding Injection Molded Parts Custom Plastic Products Abs/Pc/Pp Plastic Parts Custom Injection Molding     injection molding gun parts
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