China Standard Custom mold pp parts factory high quality plastic part product ABS plastic joint PP PVC PE plastic injection parts injection molded part design

Model Number: YL-A22117B
Plastic Modling Type: injection
Processing Service: Printed, Oil injection, Electroplate
Product name: High quality plastic injection parts
Material: Medical usage plastic
Color: Transparency or custom
Dimension: Customer’s drawing
Feature: Waterproof,good insulation and plasticity
Certification: RoHS,Food grade,LFGB
Application: Medical parts
Drawing format: DWG,IGS,STP
Extra service: Support OEM/ODM
Type: Factory
Packaging Details: Specified quantity packed in 1 PE bag,then put specified PE bags into paper carton,and seal it.Then paste the shipping mark on the carton,finally do the package belt.
Port: HangZhou

Custom mold pp parts factory high quality plastic part product ABS plastic joint PP PVC PE plastic injection parts Company’s ability: 1. More than 12 years of production experience. 2. The choice of 3500+ customers worldwide. 3. Some existing general molds 5000+.4. Provide design drawing or sample, support OEM/ODM customization. 5. We can design, develop and produce one-stop service for customers. Service standards: 1. Molding process: imported materials, injection molding. 2. Product sample: existing samples are free, new products can be customized 3. Sample time: 1day for stock sample;7-10 days for customized sample. 4.Delivery time: 7-10 days as usual, other as required by order. 5. Product grade: RoHS,PAHs,REACH,Food Grade,LFGB,MSDS. 6. Product features: precise size, non-toxic, tasteless, tear-resistant,good elasticity. 7. Value-added service: be printed LOGO,oil injection,electroplating,custom packing. Details Images Performance of plastic prfiles.Accurate size,soft,good transparency,tear resistance,wear resistance.Good impact resistance,uv resistance,anti-ageing, drop-resistant.Stable chemical,weak acid and alkali resistance.Non-toxic,colorful and tasteless.Keep the shape constant at room temperature. Injection molding production mode.Available for all thermoplastic materials (ABS, PP, PE,PVC,PC,PPR,PET,etc.)Small tolerances, precise dimensions and customized products for various structures.Meet RoHS, PAHs, REACH, LFGB,MSDS certifications.Good plasticity, low shrinkage, light weight.Can do two-color, water plating, vacuum plating, oil spraying. Material Parameters

Material name Shrinkage rate DensityTemperature absorption Weather resistance Mechanical properties and chemical stability
AS 0. 2~0. 7%1. 06~1.10 0. 5-0. 66% Moderate weather resistancePoor fatigue resistance, less susceptible to cracking due to stress, 88-92% light transmission
ABS0. 40~0. 80% 1.05 0.35% Poor weather resistanceChemically stable, resistant to acids, alkalis and salts, insoluble in alcohol
ABS+PC 0.5% 1.15 Indoor uv stabilityExcellent dimensional stability, good light stability, chemical stability
PMA0. 4~0. 7% 1.42 0. 3〜0. 37% Good weather resistanceCold resistance, corrosion resistance, dimensional stability, light transmission 90-92%
POM3〜3.5% 1.420. 4 〜0. 45% Exposure to the sun is easy to ageFatigue resistance, good abrasion reduction, low water absorption, good dimensional stability
PP 1.0 〜3.5% 0.9 0. 02% Bad weather resistanceGood resistance to bending, can be repeatedly folded without damage, not high abrasion resistance
PS 0. 6~0.8% 1.05 0.05% It is easy to appear turbidity and yellowing when exposedGood chemical stability, not resistant to organic solvents such as benzene and petrol, good electrical insulation
PE 1. 5~3. 6%0. 9~0. 96 0.03%Good irradiation resistanceHigh impact strength, chemically stable, excellent corrosion resistance
PC 0. 5 〜0. 8% 1.2 0.18% Resistance to agingRigid and tough, high impact strength, good dimensional stability, good creep resistance
PS 1.01~1.02% 1.14 3.00% Good low temperature resistance, poor high temperature stabilityHigh fatigue strength, good wear resistance and self-lubrication, dimensionally stable under humidity
PET 1.3~1.57% 1.37 Good weather resistanceOutstanding strength and rigidity, high hardness, excellent wear resistance, not easily deformed, good dimensional stability
TPU 1%1. 05~1.25 Good weather resistanceTensile strength, compression properties, tear strength. Good resilience and abrasion resistance, flexural resistance, etc
TPR 1. 5~2. 5% 0.9~1.3 Moderate weather resistanceExcellent colourability, soft to the touch, fatigue and temperature resistance, excellent softness to the touch
TPE 1.5% 0. 9~1.3 Good weather resistance and high temperature resistanceFire rated to IL 94V-0, hardness 50A
Manufacturing Technique Our Advantages Factory direct supply1.Factory products,price & quality & delivery be guaranteed.2.Our own designers and structure engineers.3.ODM/OEM products are welcomed.4.Free sample in stock,and sample time is faster. Experienced team members1.Over 12years workers in production.2.Over 7 years sales in exporting.3.From drawing,quotation,QC to delivery,control each process strictly.4.Long-term cooperation shipping forwarder,provide lower price and punctual delivery. Pre-sales & after-sales service1.Pre-sales,we will confirm all details with you carefully and accurately.2.After-sales,we will solve any problem timely and politely.3.Match your working hours,to answer you more quickly and conveniently. Click to home Our Customers/Team Members/Reviews Package & Delivery FAQ

Advantages of Injection Moulding

Whether you’re considering an injection molded part for your next project or need to replace an existing one, there are a few factors you should consider. These include design, surface finishes, tooling costs, and material compatibility. Understanding these factors can help you make the right decision. Read on to learn more about the advantages of injection molding and how to get started.

Design factors

Injection molded parttOne of the most critical design factors for injection molded parts is the wall thickness. The wall thickness affects many key characteristics of the part, from its surface finish to its structural integrity. Proper consideration of this factor can prevent costly delays due to mold issues or mold modifications. To avoid this problem, product designers must carefully consider the functional requirements of the part to determine the minimum and nominal wall thickness. In addition, they must also consider acceptable stress levels, since parts with excessively thin walls may require excessive plastic pressure and may create air traps.
Another factor to consider when designing a part is its ejection and release capabilities. If the part is released from the mold, the tools should be able to slide the plastic out. Injection molds usually have two sides, one of which is ejectable, and another that remains in the mold. In some cases, special features are required to prevent part release, such as a ramp or a gusset. These design features can increase the design flexibility, but they can also increase the cost of the mold.
When designing injection molded parts, the engineering team first determines the key design elements. These elements will make sure the injection process goes as smoothly as possible. This includes factors like wall thickness, rib design, boss design, corner transition, and weld line, among others. The engineering team will then perform a design for manufacturability analysis and, if all is well, can start building and testing the mold.

Material compatibility

Several factors can affect material compatibility of injection molded parts. When molding plastic parts, it is important to choose a material that is compatible with the part’s intended purpose. Many injection molding processes require that the two main plastic materials used are compatible with each other. This is the case in overmolding and two-shot injection molding.
The material you use to make an injection molded part will significantly impact the tolerance of the finished product. This is why material selection is as important as the design of the part. Many types of plastic resins can be used for injection molding. In addition, many of these resins can be modified or strengthened by adding additives, fillers, and stabilizers. This flexibility allows product teams to tailor the material to achieve desired performance characteristics.
One of the most common thermoplastics is polypropylene. It is extremely durable and has good impact strength and moisture resistance. This material is also recyclable and does not react with food.

Tooling costs

One of the largest costs for manufacturing injection molded parts is tooling. For an OEM, tooling costs can range from $15K per part for a simple part to $500K for a mold with complex geometry. Tooling costs vary based on the type of steel used and the production volume of the part.
To get a reasonable estimate, companies should have a final design, preliminary design, and sample part to hand when requesting quotes. The dimensions and complexity of the cavity in a mold are crucial in determining the tooling cost, as are the part tolerances. Part tolerances are based on the area covered by the part and its functions within the mold.
The type of mold you need can also impact your tooling costs. Injection molding machines can accommodate many different kinds of molds. Some molds are made from a single mold, while others require multiple molds. Some molds can be complicated, making them unmanufacturable, which in turn drives up the cost of tooling.
The costs for tooling for injection molding are not well known, but they do add up quickly. Many product development teams tend to consider the cost of the injection molding process in terms of direct materials, machine time, and labor, but that cost model often fails to take into account additional components.

Surface finishes

Injection molded parttSurface finishes on injection molded parts are often used to mask defects, hide wear and tear, or enhance a product’s appearance. These finishes can also be useful when the product will come in contact with people’s hands. The surface texture you choose will depend on your desired functionality as well as the way you want to use the product. Generally, rougher textures provide better grip while masking minor molding imperfections. However, they can also make a product more difficult to release from the mold. This means that you may have to increase the draft angle of the mold. In order to get the best surface finish, the toolmaker and product designer must collaborate closely early in the design process.
There are several different surface finishes that can be used for injection molded parts. One type is known as the B-grade finish, and is compatible with a wide variety of injection molding plastics. Another type of finish is called a stone polishing process, and is ideal for parts that have no aesthetic value.

Overhangs

The injection moulding industry refers to overhangs on injection molded parts as “undercuts,” and these can lead to design instability. To minimize undercuts, the design must be parallel to the part’s surface. If an undercut is present, a zigzag parting line can be used.
The overhang is typically a few millimeters shorter than the surface of the mold. It is generally made from a lower-cost plastic material than the part’s surface area. The material used for the overhang should have sufficient strength to fulfill its function. An overhang will also help to prevent the piece from deforming or cracking.
Injection molding can create overhangs around the perimeter of a part. Overhangs are not always necessary; they can be added to parts as desired. Adding an overhang, however, will add substantial tooling costs. As a result, it is better to minimize the overall thickness of a design. However, in some cases an overhang can be useful to make the part look more attractive.
For parts with complex geometries, there are a few options for overhangs. Some manufacturers use side-action molds to form more complex shapes.

CNC machining

CNC machining of injection molded parts is a process that helps manufacturers achieve precise surfaces and shapes for their products. This process typically begins with the milling of the tooling, which is typically made of aluminum or steel. This tooling is then placed in a CNC mill. This machine carves the negative of the final plastic part, making it possible to achieve specific surface finishes. The process can be adapted to create a part with a complex structure or special features.
CNC machining allows the manufacturer to produce high-performance parts. This is possible because MIM parts do not experience induced stresses or internal pressure during the manufacturing process. Furthermore, the parts produced by MIM are more durable than CNC parts. Despite their advantages, CNC machining has its limitations, especially when it comes to design freedom and intricacy. This factor is largely dependent on the software used by the manufacturer or designer.
One drawback of CNC machining is its higher cost. Compared to injection molding, CNC machining is more expensive per part. The reason is that the initial mold cost is relatively high and is spread over a large number of parts. Once the injection molding process has been completed, the cost of the parts produced by this process becomes more competitive with those produced by machined parts. However, the cost gap increases with the volume of parts produced. This cost crossover generally occurs in quantities of at least 100 parts and can reach a maximum of 5000 parts.

Production volume

Injection molded parttThe production volume of injection molded parts varies depending on the material being used. Large volumes of parts are expensive to produce, while small quantities can be produced for low cost. Injection molding requires a precise mold, which is CNC-machined from tool steel or aluminum. The mold has a negative of the part that is injected, a runner system, and internal water cooling channels to aid in cooling the part. Recent advances in 3D printing materials have made it possible to produce molds for low-volume injection molding. Previously, this was not financially viable due to the high cost of traditional mold making.
A mold is used to produce plastic parts. The molding process is very fast, with each cycle taking anywhere from 30 seconds to 90 seconds. After a part is molded, it is removed from the mold and placed on a holding container or conveyor belt. Injection molded parts are generally ready for use right away and require minimal post-processing. Injection molded parts have a similar design to a photograph, since the geometry is directly transferred to the part’s surface texture.
When selecting a plastic mold, it is important to determine the volume that the part will be produced at. If the volume is low, softer plastics may be used. However, as the part is molded over, its performance characteristics may degrade. In low-volume production, it is important to consider the overall complexity of the part. This includes the part’s draft, wall thickness, and surface finish.
China Standard Custom mold pp parts factory high quality plastic part product ABS plastic joint PP PVC PE plastic injection parts     injection molded part designChina Standard Custom mold pp parts factory high quality plastic part product ABS plastic joint PP PVC PE plastic injection parts     injection molded part design